• Title/Summary/Keyword: Bolt-Torque

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Study on the Clamping Force and the Friction Coefficient in a Bolt tightened up to the Plastic Range (소성역체결 볼트의 체결력과 마찰계수에 관한 연구)

  • 손승요;신근하
    • Computational Structural Engineering
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    • v.7 no.3
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    • pp.133-141
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    • 1994
  • When a bolt is tightened up to the range of plastic deformation, yielding may be governed by the combined stresses due to the axial force developed in the bolt and the frictional torque induced on the thread by the contact with the nut. Consideration is taken account of the fact that the unengaged portion of the thread has least sectional area, being subject to initial yielding. Once yielding has taken place some strain hardening effect may result. Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of fine threads are used for both computational and experimental purposes. Variation of axial forces and frictional torques vs. the frictional coefficients are presented together with other plots showing some characterist of bolt under plastic deformation. Finally, a design and control aid for the tightening(i.e., kind of nomograph) is presented, showing the relationships among the torque factor and frictional coefficients for that particular bolt used in the experiment.

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Study on the Tightening Force and the Friction Coefficient in a Bolt tightened upto the Plastic Range (소성역체결 볼트의 체결력과 마찰계수에 관한 연구)

  • 손승요;신근하
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1994.04a
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    • pp.33-37
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    • 1994
  • When a bolt is tightened up to the range of plastic deformation, yielding is governed by the combined stresses due to the axial force developed in the bolt and the frictional torque developed on the thread in contact with the nut. Consideration is taken account of the fact that the unused portion of the thread has least sectional area being subject to initial yielding. Once yielding has taken place some strain hardening effect will result, Incremental stress-strain relations are used to treat the continued yielding, which is equivalent to treat continued yielding as if summing up the effects of thin walled cylinders subject to plastic deformation. M10 bolts of common and fine series thread are used for computational purposes. Variation of axial forces and frictional torques vs. the frictional coefficients tare presented together with other plots showing some characteristics of bolt under plastic deformation.

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Experimental Study the on Hysteretic Characteristics of Rotational Friction Energy Dissipative Devices (회전 마찰형 제진장치의 이력특성에 대한 실험적 연구)

  • Park, Jin-Young;Han, Sang Whan;Moon, Ki-Hoon;Lee, Kang Seok;Kim, Hyung-Joon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.17 no.5
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    • pp.227-235
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    • 2013
  • Friction energy dissipative devices have been increasingly implemented as structural seismic damage protecting systems due to their excellent seismic energy dissipating capacity and high stiffness. This study develops rotational friction energy dissipative devices and verifies experimentally their cyclic response. Based on the understanding of the differences between the traditional linear-motion friction behavior and the rotational friction behavior, the configuration of the frictional surface was determined by investigating the characteristics of the micro-friction behavior. The friction surface suggested in this paper consists of brake-lining pads and stainless steel sheets and is normally stressed by high-strength bolts. Based upon these frictional characteristics of the selected interface, the rotational friction energy dissipative devices were developed. Bolt torque-bearing force tests, rotational friction tests of the suggested friction interfaces were carried out to identify their frictional behavior. Test results show that the bearing force is almost linearly proportional to the applied bolt torque and presents stable cyclic response regardless of the experimental parameters selected this testing program. Finally, cyclic tests of the rotational friction energy dissipative devices were performed to find out their structural characteristics and to confirm their stable cyclic response. The developed friction energy dissipative devices present very stable cyclic response and meet the requirements for displacement-dependent energy dissipative devices prescribed in ASCE/SEI 7-10.

A Comparison Study for the Fatigue Behavior of H/T and T/S Bolt Friction Joint (H/T 와 T/S 볼트 마찰이음의 피로거동 비교·검토)

  • JUN, Je Sang;WOO, Sang Ik;LEE, Seong Heang;JUNG, Kyoung Sup
    • Journal of Korean Society of Steel Construction
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    • v.8 no.3 s.28
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    • pp.139-150
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    • 1996
  • H/T(High Tension) bolt is generally being used in joining the members of steel structure. It has some difficulties in management such as an adequate fastening force and a selection of proper instrument for fastening. T/S(Torque Shear Type High Tension) bolt which is more convenient and easier than H/T bolt in quality control has recently been developed. T/S bolts are produced and widely used these days in domestic, but those have not a detail regulation for their on. Those are only being used according to the specification for the H/T bolts. In this study, we tried to confirm the soundness of T/S bolts by the fatigue test of the modified specimens. First, we measured the reduction rate of the initial axial force with time at bolts. Second, we investigated the slip forces of bolts when the test specimen is loaded in tension. Third, we implemented the fatigue tests. During the test, we measured the variation of the axial forces of bolts under the cyclic loading. Finally, we compared and analyzed the fatigue behavior of H/T and T/S bolt, by S-N curve diagrams that are obtained in this study.

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Estimation of Long Term Clamping Force of High Strength Bolts By Coating Thickness Parameters of Slip Faying Surfaces (미끄럼 표면 도막두께변수에 따른 고력볼트 장기축력 예측)

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.1
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    • pp.8-15
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    • 2012
  • The initial clamping forces of high strength bolts depending on different faying surface conditions drop within 1,000 hours regardless of loading, any other external force or loosening of the nut. This study is focused on an expectation model for relaxation of high strength bolt, which is confined to creep on coated faying surfaces after initial clamping. The range of this experiment is limited to estimate the relaxation of bolted joints coated by inorganic zinc primer. The candidate bolts were dacro-coated tension control bolts. The parameters of coated thickness for the faying surface were 96, 168,and $226{\mu}m$ respectively. From experiments, it exhibited that the logarithmic function for creep strain was derived due to the parameter of coating thickness. By using the creep strain, subsequently the quantitative model for estimating long term relaxation of high strength bolt can be taken with the elapsed time. The experimental results showed that the relaxation after the initial clamping of high strength bolt rose to a much higher range from 10% to 18% due to creep of the coating as the coating thickness was increased. This study showed that the clamping force reflecting relaxation after the elapse of constant time can be calculated from the initial clamping force of high strength bolt.

Bolt Loosening Analysis under Transverse Vibration for Design of Reliable Pyrotechnic Separation Nut (신뢰성 있는 파이로테크닉 분리 너트 설계를 위한 진동 시 볼트 풀림 해석)

  • Choi, Jae Young;Woo, Jeongmin;Kang, Dahoon;Kim, Jeong Ho;Cho, Jin Yeon;Jang, Seung-gyo;Yang, Hee Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.12
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    • pp.1004-1011
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    • 2018
  • Recently, pyrotechnic separation nut has attracted a considerable attention because of its shock reduction effect among various pyrotechnic mechanical devices. However, its bolt loosening behavior under transverse vibration has not been studied sufficiently, since segmented nuts are utilized instead of conventional nut in pyrotechnic separation nut. With the background, bolt loosening analyses are carried out referring to Junker vibration test. The analysis procedure consists of two steps. The first step is the bolt fastening step, screwing the bolt by fastening torque. The second step is the bolt loosening step under transverse vibration. Through the procedure, bolt loosening behaviors are obtained, and the effect of clearance on loosening behavior is closely investigated for reliable design of pyrotechnic separation nut.

A Structural Analysis and Safety Evaluation of a Loose-proof Lock-Nut Structure (풀림방지 로크너트의 구조해석 및 안전성 평가)

  • Park, Sang Kun
    • Journal of Institute of Convergence Technology
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    • v.2 no.2
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    • pp.20-24
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    • 2012
  • In this paper, we perform a ANSYS simulation of assembly structure composed of three parts, bolt, nut, and coil spring, under the loading of a screw torque 640~800 ($N{\cdot}m$) derived from the given bolt tensile strength 10.9, which allows us to investigate a lock-nut mechanism for the prevention of bolt-loosening after three parts are fastened. And also we investigate the safety factor of each component with effective stress distribution obtained from the simulation, which enables us to estimate the structural safety of a new lock-nut structure. Both simulation and investigation shown in this paper will contribute to the development of a new lock nut structure.

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The Joining Quality of High Strength Bolt, Nut and Washer Set (A490) in the Extreme Conditions (극한 상태에서 A490 고장력 볼트 세트의 체결 품질 연구)

  • Suk, Han-Gil;Cho, In-Seup;Hong, Hyeon-Sun
    • Journal of the Korean institute of surface engineering
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    • v.44 no.1
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    • pp.21-25
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    • 2011
  • This test focuses on the correlation between the lubrication, ductility and strength through the change of nut lubricant which decides joining angle for A490 bolt sets required in the AASHTO (American Association of State Highway & Transportation Officials). Because the lubrication of high tension bolt, nut, washer sets becomes an important factor to ductility and joining load, the quality improvement is required for improving reliability and securing enough lubrication of maker and user. This study examines the quality characteristics required in the specification through tests because only this standard specifies joining quality in the extreme conditions (as much about two times of the joining angle on site as normal condition). Moreover, this study is limited to the test on joining axial force required in the AASHTO for the three nut lubrication conditions of A490 bolt set. It is concluded that the nuts should be coated or waxed enough for the improvement of the joining axial force and ductility of bolts required in the standards. It is shown that in the case of plain high tension bolt sets, a rust preventing lubricative oil shall be applied and the torque coefficient value for A490 bolt sets should be maintained below 0.175.

A Study on the Deflection of Rail by Bolt Tightening (볼트 체결에 의한 직선운동베어링 레일 변형에 관한 연구)

  • 김태범;이상조;김익수;이위로
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.794-797
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    • 2001
  • The basic design of today s rolling linear guides with rails is outlined in a French patent from 1932, it was not until the early 1970s that linear guides were commercialized. Progress with the numerical control of machine tools led to higher speed and accuracy of machines that exposed limitations of conventional sliding guides in terms of durability and response capability. As a result, rolling guides, having better high-speed performance and greater compatibility with electronics, began to be used widely. This paper examined theoretically and experimentally the influence of rail bolt tightening on the motion accuracy of linear guides. The rail of a linear guide is tightened and fixed to the base component by bolts. Naturally, the rail is an elastic body and the compression force generated by tightening the volts causes its deflection. Compromising motion accuracy, the rail deforms wavily in a longitudinal direction corresponding to the bolt pitch. The relation between rail position and deflection(sinking) amount caused by bolt tightening was analyzed through FEM analysis in this paper.

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Intelligent bolt-jointed system integrating piezoelectric sensors with shape memory alloys

  • Park, Jong Keun;Park, Seunghee
    • Smart Structures and Systems
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    • v.17 no.1
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    • pp.135-147
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    • 2016
  • This paper describes a smart structural system, which uses smart materials for real-time monitoring and active control of bolted-joints in steel structures. The goal of this research is to reduce the possibility of failure and the cost of maintenance of steel structures such as bridges, electricity pylons, steel lattice towers and so on. The concept of the smart structural system combines impedance based health monitoring techniques with a shape memory alloy (SMA) washer to restore the tension of the loosened bolt. The impedance-based structural health monitoring (SHM) techniques were used to detect loosened bolts in bolted-joints. By comparing electrical impedance signatures measured from a potentially damage structure with baseline data obtained from the pristine structure, the bolt loosening damage could be detected. An outlier analysis, using generalized extreme value (GEV) distribution, providing optimal decision boundaries, has been carried out for more systematic damage detection. Once the loosening damage was detected in the bolted joint, the external heater, which was bonded to the SMA washer, actuated the washer. Then, the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. Additionally, temperature variation due to the heater was compensated by applying the effective frequency shift (EFS) algorithm to improve the performance of the diagnostic results. An experimental study was conducted by integrating the piezoelectric material based structural health monitoring and the SMA-based active control function on a bolted joint, after which the performance of the smart 'self-monitoring and self-healing bolted joint system' was demonstrated.