• Title/Summary/Keyword: Bolt torque

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Basic research for Health Monitoring Technique with PZT Patches (압전소자를 이용한 손상계측기술에 관한 기초연구)

  • Ha, Nam;Chae, Kwan-Suk;Hong, Dong-Pyo;Chae, Hee-Chang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.870-874
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    • 2004
  • This work presents a study on development of a practical and quantitative technique for assessment of the structural health condition by Piezoelectric impedance-based technique associated with longitudinal wave propagation method. The bolt fastening condition is adjusted by torque wrench. In order to estimate the damage condition numerically, three damage indices, impedance peak frequency shift ${\Delta}F$, peak amplitude ratio $\delta$ and quality factor ratio $\gamma$, are proposed in this paper. Furthermore, an assessment method is described for estimation of the damage by using these three damage indices.

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Performance Analysis for Mirrors of 30 cm Cryogenic Space Infrared Telescope

  • Park, Kwi-Jong;Moon, Bong-Kon;Lee, Dae-Hee;Jeong, Woong-Seob;Nam, Uk-Won;Park, Young-Sik;Pyo, Jeong-Hyun;Han, Won-Yong
    • Journal of Astronomy and Space Sciences
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    • v.29 no.3
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    • pp.321-328
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    • 2012
  • We have designed a 30 cm cryogenic space infrared telescope for astronomical observation. The telescope is designed to observe in the wavelength range of 0.5~2.1 ${\mu}m$, when it is cooled down to 77 K. The result of the preliminary design of the support structure and support method of the mirror of a 30 cm cryogenic space infrared telescope is shown in this paper. As a Cassegrain prescription, the optical system of a 30 cm cryogenic space infrared telescope has a focal ratio of f/3.1 with a 300 mm primary mirror (M-1) and 113 mm secondary mirror (M-2). The material of the whole structure including mirrors is aluminum alloy (Al6061-T6). Flexures that can withstand random vibration were designed, and it was validated through opto-mechanical analysis that both primary and secondary mirrors, which are assembled in the support structure, meet the requirement of root mean square wavefront error < ${\lambda}/8$ for all gravity direction. Additionally, when the M-1 and flexures are assembled by bolts, the effect of thermal stress occurring from a stainless steel bolt when cooled and bolt torque on the M-1 was analyzed.

A Study on Self-Healing Bolted Joints using Shape Memory Alloy (형상기억합금을 이용한 자가치유 볼트접합부 시스템에 관한 연구)

  • Chang, Ha-Joo;Lee, Chang-Gil;Park, Seung-Hee
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.629-636
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    • 2011
  • This paper describes the smart structural system that uses smart materials for real-time monitoring and active control of bolted joints in steel structures. The impedance-based structural health monitoring (SHM) techniques, which utilize the electro-mechanical coupling property of piezoelectric materials, was used to detect loose bolts in bolted joints. By monitoring the measured electrical impedance and comparing it with the measured baseline, a bolt loosening damage was detected. The damage was evaluated quantitatively using the damage metrics in conductance signature with respect to the healthy states. When loosening damage was detected in the bolted joint, the external heater actuated the shape memory alloy (SMA) washer. Then the heated SMA washer expanded axially and adjusted the bolt tension to restore the lost torque. An experiment was conducted by integrating the piezoelectric-material-based SHM function and the SMA-based active control function on a bolted joint, after which the performance of thesmart self-healing joint system was investigated.

Evaluation of Structural Behavior of Tapered Member with Snug-tightened Flush End-plate Connection (밀착조임 볼트체결방법에 따른 엔드플레이트 접합부의 구조성능평가)

  • Chung, Kyung-Soo;Kim, Woo-Sik;Park, Man-Woo;Do, Byung-Ho
    • Journal of Korean Society of Steel Construction
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    • v.22 no.2
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    • pp.121-128
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    • 2010
  • The current trends in steel construction involve the use of tapered sections to minimize the use of excess materials to the extent possible, by choosing cross-sections that are as economical as possible abandoning the classical approach of using prismatic members. In addition, snug-tightened connections, especially the end-plate type, have the advantage of fetching less construction costs and shorter assembly times as opposed to fully tightened joints. Although they have many merits, however, snug-tightened bolted end plates are extremely complex in their structural behavior. In this study, an experimental investigation of the snug-tightened flush end-plate connections of tapered beams were conducted. The primary test parameters were the torque for the clamping bolt, the loading pattern, the bolt type and the connection failure type. Using initial stiffness and load-carrying capacity as proposed by Silva et al. and AISC (2003), the moment-rotation curve of a linearly tapered member with a snug-tightened flush end-plate connection was predicted. Moreover, numerical and experimental data for moment-rotation curves were compared.

An Optimization Design of the Insertion Part for Preventing the Screw Thread from Loosening (나사 풀림 방지를 위한 삽입 부품의 설계 최적화)

  • Park, Sangkun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2356-2363
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    • 2015
  • This study deals the optimization design with the simulation based design of a coil spring inserted into the lock nut for preventing the screw thread from loosening at the bolted joint when the high-strength steel bolt with the property class of 10.9 is used and the screw torque of 640 to 800 (Nm) is applied. In this study, structural analysis of assembly composed of bolt, nut and coil spring is carried out to evaluate its safety factors on the basis of the equivalent stress with commercial finite element analysis software. And the design strategy to extract the design improvement from these simulation results is established. An iterative process performed with the proposed design strategy is also proposed for improving the performance of the existing design. At the proposed procedure, the feasible design parameters using response surface method are found, and then these parameters are verified to be optimal or not by comparing with the response values and the simulation results obtained from the feasible parameters.

Improvement of Flight Safety by Horizontal Stabilizer Design Improvement of Rotorcraft (회전익 항공기 수평 안정판의 설계 개선을 통한 비행 안전성 향상)

  • Lee, Yoon-Woo;Kim, Dae-Han;Jang, Min-Wook;Hyun, Young-Jin;Lee, Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.6
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    • pp.134-141
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    • 2019
  • This paper is a study on design improvement of rotorcraft horizontal stabilizer. The rotorcraft horizontal stabilizer stabilizes the behavior of the pitch, yaw, etc. from the aircraft. Because of this role, horizontal stabilizers are a major component (Flight Safety Part) that affects flight safety on rotorcraft. However, when the rotorcraft was operated in domestic, cracks were found in the inner structure of the horizontal stabilizer and design improvement was needed. In this paper, we identified the two causes of the horizontal stabilizer crack defects through fracture analysis and structural analysis. The first is the tightening torque when the bolt is tightened, and the second is the lead-lag behavior of aircraft. In order to improve these two causes, bolt fastening method, flange structure and thickness were changed and composite ring was applied. In order to verify the design improvement, the structural analysis was performed and the structural strength was improved. Also Fatigue analysis of the internal structure (Rib 1) was performed and it was confirmed that the requirements were satisfied.

Experimental Study of the End-plate Gap Effect on the Performance of Extended End-plate Type Splice (이음면 이격이 확장형 단부판 이음부 성능에 미치는 영향에 대한 실험적 연구)

  • Kim, Cheol Hwan;Lee, Myung Jae;Kim, Hee Dong;Kim, Sa Bin
    • Journal of Korean Society of Steel Construction
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    • v.28 no.6
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    • pp.427-438
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    • 2016
  • This study is experimental research for the effect of gap at the end plate on the performance of extended end-plate type splice. For this research, simple beam type specimens by using extended end-plate type splice are planned. Main variables are the initial gap between end-plates, the installation of finger shim plate before the installation of high tension bolts, the final gap between end-plates, and the installation of finger shim plate after the installation of high tension bolts. The static loading tests results show that the maximum bending strength of splice is not dependent on the gap, but the vertical displacement, initial stiffness and elastic stiffness are affected by the gap. In addition to that, the possibility of brittle fracture is increased when the torque of high tension bolt is used to control the gap. Thus, careful consideration is needed in this case.

Safety Evaluation of Radioactive Material Transport Package under Stacking Test Condition (방사성물질 운반용기의 적층시험조건에 대한 안전성 평가)

  • Lee, Ju-Chan;Seo, Ki-Seog;Yoo, Seong-Yeon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.10 no.1
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    • pp.37-43
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    • 2012
  • Radioactive waste transport package was developed to transport eight drums of low and intermediate level waste(LILW) in accordance with the IAEA and domestic related regulations. The package is classified with industrial package IP-2. IP-2 package is required to undergo a free drop test and a stacking test. After free drop and stacking tests, it should prevent the loss or dispersal of radioactive contents, and loss of shielding integrity which would result in more than 20 % increase in the radiation level at any external surface of the package. The objective of this study is to establish the safety test method and procedure for stacking test and to prove the structural integrities of the IP-2 package. Stacking test and analysis were performed with a compressive load equal to five times the weight of the package for a period of 24 hours using a full scale model. Strains and displacements were measured at the corner fitting of the package during the stacking test. The measured strains and displacements were compared with the analysis results, and there were good agreements. It is very difficult to measure the deflection at the container base, so the maximum deflection of the container base was calculated by the analysis method. The maximum displacement at the corner fitting and deflection at the container base were less than their allowable values. Dimensions of the test model, thickness of shielding material and bolt torque were measured before and after the stacking test. Throughout the stacking test, it was found that there were no loss or dispersal of radioactive contents and no loss of shielding integrity. Thus, the package was shown to comply with the requirements to maintain structural integrity under the stacking condition.

A Study on the Characteristics of High-Tension Bolted Joints' Behavior due to Surface Condition (표면상태에 따른 고장력볼트 마찰이음부의 거동특성에 관한 연구)

  • Cho, Sun Kyu;Hong, Sung Wook
    • Journal of Korean Society of Steel Construction
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    • v.9 no.3 s.32
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    • pp.421-430
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    • 1997
  • In this study, the static and the fatigue tests were performed with high tension bolted joints, of which the surfaces were spread with inorganic zinc-primer after shot-blast, and milling surface, and steel-natural surface, difference of friction surface condition were examined by comparing the esults of tests. From the result of synthetical investigation of this study. it is proper that using the torque management method in order to introduce design axial force to blots, and the provision of specifications that initial axial forces must be 110% of design axial forces is proper. Decreasing ratio of axial forces to initial force is proportional to common lorgarithms of time progress, it converge constant value after 20 hours, and decreasing ratio is little related to the roughness of friction surface. Sliding coefficient of milling, spreading inorganic zinc-primer, just producting is great in order and sliding forces are dependent on the applied axial forces, but if the applied axial forces are great, sliding coefficient become small by a loss of roughness. So it is confirmed that relation between the applied axial forces and the sliding forces are not proportional linearly. From the result of estimation on fatigue strength, all specimens satisfy the specifications with B-grade and milling surface is lower than the others about 14% in fatigue strength because in milling surface lose the function of friction-types joints at lower number of cycles. From the result of eximination for the distribution area of compressive force, friction area near to inside bolt is wider in the direction of stress than near to outside. It is guessed that this situation occurs because outside bolts firstly change from the friction connection to the bearing connection.

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Analysis of the Risk of Heat Generation due to Bolt Loosening in Terminal Block Connector Parts (볼트풀림에 의한 터미널 블록의 접속부 발열 위험성 분석)

  • Yeon, Yeong-Mo;Kim, Seung-Hee
    • Fire Science and Engineering
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    • v.34 no.3
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    • pp.67-75
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    • 2020
  • In this study, the risk of heat generation due to normal and overload currents that vary with the abnormal loosening angle of wire-connecting bolts were identified. The risks were analyzed based on the thermal characteristics to minimize the carbonization accidents of terminal blocks inside distribution panels typically used in industrial sites. We applied a method for measuring the heating temperature and temperature variations in the terminal blocks in real-time by installing a resistance temperature detector sensor board in the terminal block. The experimental results showed that the terminal block model with a low-rated current exhibited a higher heating temperature, thus, confirming the need to select the terminal block capacity based on load currents. Additionally, the higher the rated current of the terminal block with a high-rated current and the higher the degree of loosening, the faster the carbonization point. Such heating temperature monitoring enabled real-time thermal temperature measurement and a step-by-step risk level setting through thermal analysis. The results of the measurement and analysis of carbonization risks can provide a theoretical basis for further research regarding the risk of fire due to carbonization. Furthermore, the deterioration measurement method using the temperature sensor board developed in this study is widely applicable to prevent fires caused by poor electrical contact as well as risk-level management.