• Title/Summary/Keyword: Bolt Inspection

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The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

A Study on Improvement of the Abnormal Operation of a One-shot Rifle with Bolt-action Operating System (볼트액션 작동방식 단발형 소총의 비정상 작동에 관한 개선 연구)

  • Shin, Jae Won;Jung, Chan Man;Choi, Si Young;Lee, Ho Jun;Shin, Tae Sung;Seo, Hyun Su
    • Journal of Korean Society for Quality Management
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    • v.47 no.3
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    • pp.417-424
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    • 2019
  • Purpose: In this study, the goal is to analyze this case to prevent the same accidents when using one-shot rifle. Methods: Detailed analysis of damaged parts must first be made in order to determine the cause of the abnormal explosion. The cause of abnormal operation can be determined by analyzing the information of damaged components and the firing mechanism of the weapon step by step. Also we can refer to a statement of shooter, witness and accident scene situation. Based on this theory, cause of abnormal firing can be narrow down. Results: Fracture of pin for fixing firing and latch is cause of abnormal operation of firing. Conclusion: It is deemed that periodic inspection and fundamental improvement of the structure are required to prevent the same accident as this.

Performance Evaluation of the Cast-in-place Anchor Bolt in Non-cracked Concrete used in Power Plant Facilities (비균열 콘크리트에 매립된 발전설비 정착부 선 설치 앵커의 구조성능 평가)

  • Kim, Dong-Ik;Jong, Woo-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.250-258
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    • 2019
  • The seismic performance and stability of operating facilities installed in domestic power plants need to be verified because of the increased incidence of earthquakes resulting in power plant damage due to the overturning failure of electric operating facilities. In this study, a structural performance evaluation of the anchor bolts constructed to setup the operating facilities on concrete slabs was carried out through an on-site inspection of power plants, called Daechung-Dam. M10 J hook and M12 J hook anchor bolts were installed in the field unit. According to the ASTM E 488-96 specifications, anchor bolt pullout and shear tests were carried out and compared with the anchor-bolt design standards. The results from the tension and shear pullout tests showed that the M10 and M12 J hook anchor bolts had higher performance than the required design load. Thus, they were found to be safe enough. Nevertheless, more research in the field of analytical study will be needed in the near future.

Impact Evaluation of Rubber Type, Hardness and Induced Prestress Force on the Dynamic Properties of a Damper (감쇠장치의 동적특성에 대한 고무의 종류, 경도 및 프리스트레스력의 영향 평가)

  • Im, Chae-Rim;Yang, Keun-Hyeok;Mun, Ju-Hyun;Won, Eun-Bee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.6
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    • pp.167-174
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    • 2022
  • The objective of this study is to evaluate the dynamic properties of DUS (damping-up system) composed of the materials with excellent damping capacity, and to compare with those of the conventional hangar bolt. The main parameters are the type and hardness (𝜂H), of rubber and the prestress force (value converted from the compression strain (𝜂R) in the stress-strain relationship of rubber). The dynamic properties were examined from the natural frequency (𝜔n), maximum response acceleration (Am), amplification coefficient (𝛼p), maximum relative displacement (𝚫m), and damping ratio (𝜉D). The test results showed that the Am, 𝛼p, and 𝚫m values of DUS were 46.3%, 46.6% and 62.9% lower, respectively, and the 𝜉D value was 3.89 times higher, when compared to those of the conventional hangar bolt. In particular, the 𝛼p value was 1.3 for DUS, and 2.45 for the conventional hanger bolt, which were similar to those of rigid and flexible components specified in KDS 41 17 00, respectively. Consequently, in the optimal details of DUS, the 𝜂H values of 50 and 45 were required for the NR (natural rubber) and EPDM (ethylene propylene diene monomer), and the 𝜂R value of 5% was also recommended.

Effects of Residual Magnetization on MEL Non-destructive Inspection of Gas Pipeline (가스관의 자속누설탐사에서 잔류자화의 영향에 관한 연구)

  • Jang, Pyung-Woo
    • Journal of the Korean Magnetics Society
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    • v.14 no.4
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    • pp.143-148
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    • 2004
  • Effects of residual flux density M$_{res}$ and number of inspection on the detection voltage and flux density B of the gas pipeline were investigated in MFL inspection, which is widely used for the non-destructive inspection in a gas pipeline. A simulation equipment composed of the magnetizer and iron ring attached on an aluminum disc was constructed instead of a huge gas pipeline facility. With this system. the iron ring could be perfectly demagnetized and signals from the bolt screw stuck on the disc could be clearly detected so that the effects of M$_{res}$S and the inspection number on the detection voltage and B of iron ring were effectively investigated. With increasing the number of inspection, M$_{res}$, B of the iron ring and the detection voltage decreased and then kept at constant values while final M$_{res}$ increased with increasing initial M$_{res}$. If inspection condition were kept unchanged, the detection voltage was proportional to the last M$_{res}$ of the iron ring instead of B. This was probably due to magnetic hysteresis of the iron ring inherited from magnetic domain so that consideration on the magnetic hysteresis was inevitable in the analysis of MFL signal from defects of a gas pipeline. A new inspection scheme using the magnetizer with reversed magnetization in the subsequent inspection was proposed from the result that a high detection voltage could be obtained in the first inspection of gas pipeline with positive M$_{res}$.

A Study on the Application of Non-destructive (Ultrasonic) Inspection Technique to Detect Defects of Anchor Bolts for Road Facilities (도로시설물 적용 앵커볼트 결함 검출을 위한 비파괴(Ultrasonic) 검사 기법 적용에 대한 연구)

  • Dong-Woo Seo;Jaehwan Kim;Jin-Hyuk Lee;Han-Min Cho;Sangki Park;Min-Soo Kim
    • Journal of Korean Society of Disaster and Security
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    • v.15 no.4
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    • pp.11-20
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    • 2022
  • The general non-destructive inspection method for anchor bolts in Korea applies visual inspection and hammering inspection, but it is difficult to check corrosion or fatigue cracks of anchor bolts in the part included in the foundation or in the part where the nut and base plate are installed. In reality, objective investigation is difficult because inspection is affected by the surrounding environment and individual differences, so it is necessary to develop non-destructive inspection technology that can quantitatively estimate these defects. Inspection of the anchor bolts of domestic road facilities is carried out by visual inspection, and since the importance of anchor bolts such as bridge bearings and fall prevention facilities is high, the life span of bridges is extended through preventive maintenance by developing non-destructive testing technology along with existing inspection methods. Through the development of this technology, non-destructive testing of anchor bolts is performed and as a technology capable of preemptive/active maintenance of anchor bolts for road facilities, practical use is urgently needed. In this paper, the possibility of detecting defects in anchor bolts such as corrosion and cracks and reliability were experimentally verified by applying the ultrasonic test among non-destructive inspection techniques. When the technology development is completed, it is expected that it will be possible to realize preemptive/active maintenance of anchor bolts by securing source technology for improving inspection reliability.

Structural Performance of the Cast-in-place Anchor in Cracked Concrete used in Power Plant Facilities (균열 콘크리트에 매립된 발전설비 현장설치용 선 설치 앵커의 구조성능 평가)

  • Kim, Dong-Ik;Jung, Woo-young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.7
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    • pp.120-128
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    • 2019
  • It is very important to verify the seismic performance and stability of the power plant fixture in the domestic power plant, because earthquakes have increased in frequency around the world which resulted in the frequent occurrence of power plant damage caused by the failure of electric power facilities. In this study, through the on-site inspection of power plant fixation unit installed in domestic power plants, we carried out structural performance evaluation of the fixation unit anchor bolts installed on the concrete slabs. The field survey showed M12 J hook anchor bolts were used. Anchor bolt pullout and shear performance evaluation were performed based on ASTM E 488-96 standard. Moreover, artificial crack with the width of 0.5 mm was applied during the experiment based on ATM355.4 and ETAG 001. The comparison of M12 J hook anchor bolt pullout and shear test result to design value required in domestic and international design standard, show a satisfactory result. M12 J hook anchor pullout and shear performance was found to be about 35% and 7%, respectively, higher than the required design value.

A study on the methods of identifying and verifying the causes of defects on rock bolt stressmeter and rod extensometer (터널계측용 록볼트축력계와 지중변위계의 불량원인 파악과 검증방법에 대한 연구)

  • Kim, Yeong-Bae;Noh, Won-Seok;Lee, Seong-Won;Jeon, Hunmin;Lee, Kang-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.5
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    • pp.411-429
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    • 2022
  • Instrumentations are essential in NATM tunnels, however measuring instruments are installed and applied without performance verification procedures due to insufficient research on methods, procedures, regulations, etc. to verify the reliability of the measuring instruments. In this study, domestic and foreign regulations relating to the verification and calibration of instruments were investigated and necessities for accreditation standards were proposed. In order to identify the causes of the defects, an external inspection was performed on rock bolt stressmeter and rod extensometer, which are measuring instruments with relatively complex structures. For verifying the performance of these instruments, verification devices were developed that can load step-by-step and the causes of defects were identified in measuring instruments of nine domestic manufacturers. Through the performance test, a number of measuring instruments were found to be defective. It was important to test the performance of the instruments in the state of a finished product and accordingly performance inspection methods and procedures were proposed. The results of this study are expected to help preparing related regulations for verifying instrument performance and selecting instruments in the field.

Discrimination of Bolt and Nut's Presence in a T-Bar Using Image Processing Method (영상처리 방법을 이용한 T-Bar의 볼트와 너트 유무 판별)

  • Joo, Ki-See;Kim, Eun-Seok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.13 no.5
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    • pp.937-943
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    • 2009
  • In this paper, the algorithm discriminating the existence and nonexistence of bolts and nuts using image processing in an automobile T-Bar influencing the vibration of a frame, is introduced. To distinct whether bolts and nuts exist or not, the features of bolts and nuts are learned, and then these feature values are matched using a statistical pattern matching algorithm. Furthermore, the minimum and maximum variation rate of pixel values are used since the matching rate is low with the large variation of pixel values of bolts and nuts in each image. The proposed method in this paper is very efficient in the automation of inspection requiring real time since the inspection time is significantly reduced compared with the conventional methods.

An Experimental Study on the Shear Connection of Inverted T-shape Composite Beam Encased Web (역T형강 합성보의 전단연결에 관한 실험적 연구)

  • Jeong, Jae-Hun;Kim, Jin-Mu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.4
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    • pp.131-138
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    • 2001
  • In inverted T-shape composite beam examine the structural behavior by experiment According to arrangement, type of stud connector, type of shear connector, reinforcement by welding of stirrup and a close analysis we came to these conclusion. 1) The compare result of bending strength according to arrange type of stud connector : A1-W(stud connector located web)specimen is exceed than A1-F(stud connector located flange). 2) B1-N(using prominence and depression of the web by shear connector) specimen is decrease than A1-W(using stud bolt by shear connector)specimen in bending strength and B2-N(reinforced by welding the stirrup to lower flange)specimen is similar with A2-W specimen. 3) According to reinforced by welding the stirrup to flange, the stiffness and bending strength of the beams are increase. A-scries stirrup comparatively low effective in the increase of strength by welding the stirrup to flange because enough composite effect show by stud connector, but B-series stirrup is comparatively high effective in shear connector effect because shortage of prominence and depression of the web.

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