• Smart Structures and Systems
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• v.25 no.4
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• pp.423-432
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• 2020

In this paper, a novel but practical approach named series/parallel multi-sensing technique was proposed to evaluate the bolt looseness in a bolt group. The smart washers (SWs), which were fabricated by embedding a Lead Zirconate Titanate (PZT) transducer into two flat metal rings, were installed to the bolts group. By series connection of SWs, the impedance signals of different bolts can be obtained through only one sweep. Therefore, once the loosening occurred, the shift of different peak frequencies can be used to locate which bolt has loosened. The proposed multi input single output (MISO) damage detection scheme is very suitable for the structural health monitoring (SHM) of joint with a large number of bolts connection. Another notable contribution of this paper is the proposal of 3-dB bandwidth root mean square deviation (3 dB-RMSD) which can quantitatively evaluate the severity of bolt looseness. Compared with the traditional naked-eye observation method, the equivalent circuit based 3-dB bandwidth can accurately define the calculation range of RMSD. An experiment with three bolted connection specimens that installed the SWs was carried out to validate our proposed approach. Experimental result shows that the proposed 3 dB-RMSD based multi-sensing technique can not only identify the loosened bolt but also monitor the severity of bolt looseness.

• Journal of Power System Engineering
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• v.13 no.3
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• pp.40-46
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• 2009

This study on the bolt elongation and torque measuring method by ultrasonic nod-destructive method. In the past, The dial gage was used for the elongation measurement of gas turbine bolts. The purpose of this study is to improve the traditional bolt elongation measurement method. The old method using dial gage measures the elongation of the gas turbine bolt. If the length differences among the loading bolts are within the required range, The loading torques of bolts consider as acceptable. But this method can not give the information about torque differences among the loading bolts. It could bring out vibration of turbine due to loading torque differences among the bolts. So the elongation and torque must be measured simultaneously. The new technology using ultrasonic non-destructive method can give the information about bolt elongation and torque. The ultrasonic method basically measures the speed in the bolt material for the calculation the bolt elongation. But the ultrasonic speed varies according to temperature and loading torque of bolts. So the factors of temperature and loading power were investigated and reflected to the calculation of bolt elongation and torque. The results of this study shows the big difference among the bolts torque in the old method and the torque differences among the bolts can be adjusted by reflecting the result of this study. And this torque adjusting method can decrease gas turbine vibration problem due to torque difference among the bolts. So this paper shows ultrasonic method is better than old method for the measurement of bolt elongation and torque.

• Tunnel and Underground Space
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• v.20 no.5
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• pp.332-343
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• 2010

This study aims to evaluate the supporting effect of a spiral bolt that is superior to a rock bolt in terms of constructability, stability, environmental and economic aspects as a support system. This study thus analyzed the mechanical properties of a rock bolt which is widely used as a support and a spiral bolt. In addition, laboratory pull-out tests were conducted for the evaluation of properties of the supports such as displacement, pull-out load, confining pressure etc. Moreover, the differences between a rock bolt and a spiral bolt were drawn by comparing the two results of laboratory pull-out tests and in-situ pull-out tests. Then, the differences of the supporting effect of the two supports were analysed by comparing the results of the two pull-out tests with a numerical analysis using FLAC3D.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1570-1575
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• 2007

The cold-forging process analysed in this paper deals with the cam bolt of a nonaxisymmetric shape which mainly is used as a part in the steering system of a vehicle for the purpose of adjusting shock absorb. So both strength and endurance are very important for the cam bolt. In this study, cam bolt forging process is composed of four stage processes. For three forging stages, shape of workpiece will be eccentrical. And then bolt head and washer of eccentrical shape is created in last stage. 3D finite element analysis repeatedly has been performed with changing dimension of die to obtain adequate former multi forging process and die shape. Simulation results reviewed have influence on deciding design of die and forging process. As a result, Simulation results have provided a direction to improve the process.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.4
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• pp.14-20
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• 2008

Fatigue fracture of engine connecting-rod bolts is encountered frequently during the developement of high-speed engines. Only the engine dyno test is a currently reliable fatigue durability assessment method. It is because the available rig tests cannot mimic the engine running condition completely, and because the finite element analysis cannot provide realistic stresses near the bolt thread that is modeled as a cylinder. This paper introduces a methodology to assess the fatigue durability of the connecting-rod bolts using the finite element analysis. The methods to contruct the bolt model, to extract the critical bolt stresses for the fatigue analysis, and to obtain the bolt fatigue endurance limit experimentally are discussed. Reliability of the method is verified indirectly.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10b
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• pp.123-126
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• 2003

A high strength aluminum alloy bolt (A7050, T7 temper treatment) has been developed by the authors. The bolt has a small grain size in the whole area of the bolt because of the large equivalent strain followed by thermo-mechanical treatment. As the bolt made of A 7050 has a risk of stress corrosion cracking, each grain should be strengthened the grain inside than the grain boundary in order to improve the stress corrosion cracking resistance. It has been confirmed that the nano-indentation hardness at each grain inside increased with the increasing equivalent strain by thermo-mechanical treatment processing.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.3
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• pp.495-501
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• 2001

In this paper, a new technique which models the joints characteristics through reduction of DOFs of structures with joints using component mode synthesis (CMS) method is proposed. Bolt joints are modeled by mass-spring systems. Also generalized mass and stiffness matrices for this models are introduced. Because bolt joints have influence on eigenvalues of structures, exact eigenvalues from modal test are used. The results show that the behaviors of structures with bolt joints depend to a large extent on the translational DOFs and not on rotational DOFs of mass and stiffness matrices of bolts. Furthermore it is confirmed that lumped mass-spring systems as models of bolt joints are effective models considering the facts that joint characteristics converged to constant values in some iterations and eignevalues from proposed method are in good agreement with ones from modal test.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.244-249
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• 2008

It happened a failure on special bolt which supported main landing gear actuator up-lock rod of 00 aircraft. Fracture was occurred at end of center drilled hole and thread machined on bolt. Metallographic, fractographic, and other characteristics of embrittlement analysis and experiments carried out on the failed bolt to find out the reason. Bolt surface was cadmium electroplated(EP) to give lubrication and provide excellent corrosion resistance. Resultly, Bolt was failed due to cadmium embrittlement occurred during baking treatment as well as center drilled hole. for the failure that are relevant to failure analysis and prevention. For their successful functional application, cadmium EP bolts require proper and adequate baking treatment after electroplating, and is complete with no center drilled hole

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.532-543
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• 2004

The present work have been developed the interpretation processor including the behavior of material failure and the separation phenomena under transient dynamic loading (the operation of explosive bolt) using AUTODYN V4.3, SoildWork 2003 and TrueGrid V2.1 programs. It has been demonstrated that the interpretation in ridge-cut explosive bolt under dynamic loading condition should be necessary to the appropriate failure model and the basic stress of bolt failure is the principal stress. The use of this interpretation processor developing the present work could be extensively helped to design the shape and the amount of explosives in the explosive bolt having a complex geometry. It is also proved that the interpretation processor approach is an accurate and effective analysis technique to evaluate the separation mechanism in explosive bolts.

• Journal of the Korean Society of Safety
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• v.28 no.3
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• pp.29-32
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• 2013

An aircraft made an emergency landing through the loss of capability controlling steering. A torsion link which is a part of steering apparatus has been adrift from the steering system and the bolt connected to the steering link has fractured. At the same time, the FLIR(Forward Looking Infrared Radar) mounted in front of the steering link has been also damaged. In the early of this investigation, we considered the failure of the FLIR had occurred first, that FLIR hit the steering link and finally the bolt fractured. The fractured section of the bolt has shown a beach mark and a dimple mark as well. The outside of the bolt has shown a large deformation by a heavy load. As a result, we have found out what the cause of the heavy load and the fractures for bolt, link and FLIR have occurred in what order.