• Journal of Electrical Engineering and Technology
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• v.11 no.4
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• pp.848-859
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• 2016

System failures in thermal power plants (TPPs) can lead to serious losses because the equipment is operated under very high pressure and temperature. Therefore, it is indispensable for alarm systems to inform field workers in advance of any abnormal operating conditions in the equipment. In this paper, we propose a clustering-based fault detection method for steam boiler tubes in TPPs. For data clustering, k-means algorithm is employed and the number of clusters are systematically determined by slope statistic. In the clustering-based method, it is assumed that normal data samples are close to the centers of clusters and those of abnormal are far from the centers. After partitioning training samples collected from normal target systems, fault scores (FSs) are assigned to unseen samples according to the distances between the samples and their closest cluster centroids. Alarm signals are generated if the FSs exceed predefined threshold values. The validity of exponentially weighted moving average to reduce false alarms is also investigated. To verify the performance, the proposed method is applied to failure cases due to boiler tube leakage. The experiment results show that the proposed method can detect the abnormal conditions of the target system successfully.

• 연구논문집
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• s.30
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• pp.121-128
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• 2000

The failed tube received for this study has been used for approximately 10 year at $330^{\circ}C$ in a steam production boiler tube was fractured in the transversed direction to tube length, and fracture mode was typically intergranulas type without the plastic deformation. The fracture surface was covered by the oxide scale formed from the intermal high pressure steam at high temperature. The microstructure was not nearly thermal-degraded during the service. From this result, we can conclude that the oxide film was proferentialy formed into the grainboundary and this grainboundary oxide film was brittle-fractured by the thermal stress in the longitudinal direction to the tube brittle intergranular fracture mode.

• Journal of computational fluids engineering
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• v.16 no.1
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• pp.67-72
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• 2011

HRSG (Heat Recovery Steam Generator) is a boiler to recover heat from the exhaust gas of an engine and to generate steam for more power generation or process. For the HRSG, water-tube type boiler is commonly adopted to accommodate the working pressure or capacity requirement of the system. The water-tube type boiler has a steam drum to separate steam from the water-steam mixture supplied from the evaporator tube (riser). The drum should be sized properly to separate the steam by the gravity and auxiliary internals, such as a demister, which are installed to filter the steam. To size the steam drum and to estimate the filter efficiency of drum internals, the velocity distribution inside the drum needs to be identified. In the present study, a series of CFD has been conducted to find the velocity distributions inside steam drums for conventional HRSGs and water-tube type industrial boilers. The velocity distributions obtained from the simulation have been normalized and a correlation to predict them has been found. The correlation is applied to the steam drum design by determining a proper position of a demister to show proper separation performance.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.150-154
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• 2012

A flow induced mechanical vibration and acoustic resonance should be considered at design stage because they are mainly occurred in the tube bank of boiler. Acoustic resonance is occurred when the vortex shedding frequency of tube bank coincides with the acoustic natural frequency of the cavity. Effective solution to avoid acoustic resonance is installing acoustic baffles in the tube banks parallelly inside of the flow cavity. Thus, location and number of acoustic baffles should be exactly calculated to eliminate the acoustic resonance. This paper presents case study of acoustic resonance due to inappropriate number and location of acoustic baffles. Measured frequency and mode in the study is verified by FEM acoustic modal analysis. The number and location of acoustic baffles to avoid acoustic resonance are calculated by using FEM acoustic modal analysis.

• 제어로봇시스템학회:학술대회논문집
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• 1986.10a
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• pp.225-231
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• 1986

A design of an industrial microcomputer control system for an one-through tube boiler using oil is presented. The microcomputer system is based on standard iSBC 88/40 board. The software consist of a RTE(real time executive) and application tasks. The designed control system saves fuel and gives a more reliable over-all operation.

• Journal of the Korean Society of Combustion
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• v.23 no.1
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• pp.44-54
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• 2018

Heat and mass balance process modeling has been conducted for a coal-firing power plant to be used as a testbed facility for development of various plant systems and equipment. As the material and design of the boiler tube bundle and fuel conversion to the biomass have become major concerns, the process modeling is required to incorporate those features in its calculation. The simulation cases for two different generation load show the satisfying results compared to the operational data from the actual system. Based on the established process conditions, the hypothetical case using wood pellet has also been simulated. Additional calculations for the tube bundle has been conducted regarding the changes in the tube material and design.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.6
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• pp.699-705
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• 1985

Heat transfer characteristics in terms of the tube wall-temperature and the enthalpy have been investigated utilizing ribbed (rifled) tubes in order to enhance heat transfer performance. Considerations were given for the cases of smooth tubes in order to compare with the case of ribbed tubes. The tilt angle of the experimental tubes are from 0.deg. to 90.deg. , in order to simulate the boiler water tubes having 15.deg.-90.deg. inclined angle in boiler nose and studded tubes (burner zones), Natural convection and forced convection (Re=1810) conditions were considered in the experiments. The experimental results for the effect for the tube inclination through a natural convection and forced convection are presented and it is shown that ribbed tubes permit an appreciable increase in heat transfer coefficients and consequently it means substantial reductions in boiler water wall tubes and heat exchanger surface areas.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.35 no.2
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• pp.215-220
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• 2011

A 0.5 t/h class non-furnace boiler has been developed with the aim of achieving a high efficiency and compactness. A metal fiber burner has been adopted so that a stable flame can be obtained. The tube banks are installed downstream of the burner. Bare tubes are used upstream, while finned tubes are installed downstream. The heat-transfer characteristics of the non-furnace boiler have been studies on the basis of the results of the numerical simulation as well as those of the experiment. Important design parameters such as the bulk temperature along the streamwise direction and the temperature of the fin tips have been evaluated using the CFD results and compared with the experimental data and the empirical correlations typically used for the design of the boiler.

• Journal of Energy Engineering
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• v.21 no.4
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• pp.356-361
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• 2012

Recently, even though the researches on renewable energy like geothermal, wind, solar energy have been performed widely, its use-rate in total energy is still low. This study was carried out to investigate the performance of hybrid heating system, which consisted of solar collector of thermosyphon tube type and X-L pipe boiler. Especially, new type of solar collector was tried and compared with double tube type and, futhermore, performance and safety on X-L pipe boiler were investigated. As the results, efficiency of solar collector of thermosyphon tube type was higher 20.7% than that of double tube type, mainly due to its structural characteristics. It was also confirmed that temperature of special heat medium used X-L pipe boiler rose up about 20% rapidly in comparison with that of pure water.

• Plant Journal
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• v.17 no.1
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• pp.38-49
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• 2021

In order to increase power plant efficiency, the steam temperature was increased to 610 ℃ which deteriorates the durability of the boiler tube and as the use of low-calorie coal increases the post combustion and delayed combustion phenomenon, the overheating of the final reheater and the tube rupture are becoming frequent. In order to prevent overheating of the final reheater, desuperheater water injection was increased, leading to a decrease in boiler efficiency. In this study install a baffle plate at the back of some overheated tube groups, thereby reduce the temperature of the tube by reducing the amount of combustion gas, and the reduced combustion gas moves to an adjacent place to increase the temperature of other tubes. As a result of the study, the temperature deviation between tubes decreased 1.5. And the heat-reducing injection amount was reduced to 6,929 kg/h and the maximum tube temperature was reduced to 623.4℃ which is 6.6℃ more below than the control standard of 630℃.