• Title/Summary/Keyword: Boiler tube

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The Study on image correction of geometric distortion in digital radiography image (방사선투과영상의 기하학적 왜곡 보정에 관한 연구)

  • Park, S.K.;Ahn, Y.S.;Gil, D.S.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.25-30
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    • 2011
  • This study is made to provide with a method for correcting the geometric distortion of the digital radiography image by analytical approach based upon the inverse square law and Beer's law. This study is aimed to find out and improve a mathematic model of nonlinear type. Variations in the alignment of the X-ray source, the object, and imaging plate affect digital radiography images. A model which is expressed in parameter values; e.g, angle, position, absorption coefficient, length, width and pixel account of radiography source, is developed so as to match the sample image. For the best correction of the digital image that is the most similar to the model image, a correction technique based upon tangent is developed; then applied to the digital radiography images of steel tubes. As a result, the image correction is confirmed to be made successfully.

A Study of Temperature Control on Superheater of Once through boiler in Thermal Power Plant (화력발전소 관류보일러의 과열기 온도제어에 관한 연구)

  • Lee, Joo-Hyun;Lim, Ick-Hun;Jeong, Tae-Won
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1666_1667
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    • 2009
  • 최근 국내 표준 화력발전소는 대부분 초 임계압의 관류형 보일러가 설치되어 운전되고 있다. 보일러 출구 증기온도를 정격치 이내로 운전하는 것은 보일러 운전에 중요한 요소이다. 보일러 효율 상승 등을 고려하여 과열기 Tube 재질의 온도 허용 한계치 이내에서 운전이 되어야 한다. 본 논문은 화력발전소에서 부하변동 범위가 넓고, 고효율 운전이 가능한 초 임계압 관류보일러의 동특성과 과열기 온도제어의 구성 및 실제 운전 중인 발전소의 운전데이터를 분석한 내용에 대하여 기술하고자 한다.

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A Study on Turbine Bypass System in a 500MW Rated Coal Fired Supercritical Thermal Power Plant with Sliding Pressure Operation (변압운전 방식의 500MW 초임계압 석탄 화력발전소 터빈 우회계통에 제어에 관한 고찰)

  • Choi, In-Kyu;Kim, Jong-An
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1663-1664
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    • 2008
  • Many years ago, most of thermal power plants built in this country were of subcritical pressure, of medium or small size, of constant pressure operations and of drum type steam generators with circulation type boilers. But, nowadays almost all of them were of high efficiency, of supercritical pressure, of big capacity, of sliding pressure operations, and of once through type steam generators. Presently built once through boilers introduce turbine bypass systems to variable pressure operation which eliminates unexpected materials in boiler tube during startup, minimizes fuel loss by short startup period and eventually improve both total efficiency and power system stability.

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Particulate Two-Phase Flow Analysis for Fouling Prediction(I)-Design of Hot Wind Tunnel and Its Performance Experiment- (파울링 예측을 위한 가스-입자 이상 유동 해석(1)-고온 풍동 설계 및 성능실험-)

  • Ha, Man-Yeong;Lee, Dae-Rae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.11
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    • pp.3695-3705
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    • 1996
  • We designed the hot wind tunnel to reproduce the conditions of utility boiler and carried out its performance test, in order to investigate the particulate two-phase flow behaviour, the fouling and heat transfer characteristics to the heat exchanger. The hot wind tunnel introduces the control system to control the temperature in the test section. The particle is injected into the hot gas stream. The fouling probe (cylindrical tube) is positioned normal to the particulate gas-particle two-phase flow and cooled by the air. The temperature of gas and cooling air, and temperature in the fouling probe are measured as a function of time, giving the local and averaged heat transfer and fouling factor. The shape of particulate deposition adhered to the fouling probe is also observed.

Characterization of Creep Resistance for HAZ Structures in Weldment of USC Power Plant (USC 발전설비 용접부 HAZ 조직의 내 크리프 특성)

  • Baek, Seung-Se;Park, Jeong-Hun;Lee, Song-In;Gwon, Il-Hyeon;Lee, Dong-Hwan;Yang, Seong-Mo;Yu, Hyo-Seon
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.250-252
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    • 2005
  • T/P92 steels are created for using USC boiler tube and header in next generation power plant. SP-Creep test and tensile creep test are performed to characterize creep for local structures of T/P92 steel weldment. The results are shown that P92 steel weldment is clearly superior than that of X20CrMoV121 steel weldment, which is widely used in supercritical power Plant. while fine gram HAZ is most weakest in X20 steel weldment, coarse grain HAZ is most weakest in P92.

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Assessment of Materials Degradation in a Hydrogen Environment (수소환경에서의 재료 열화도 평가)

  • Won, Sun-Ho;Hyeon, Yang-Gi;Lee, Jong-O;Lee, Jae-Do;Jo, Gyeong-Sik
    • 연구논문집
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    • s.31
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    • pp.149-156
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    • 2001
  • Hydrogen damage affects carbon steel tubes in many fossil-fuel-fired boilers, often causing large tube ruptures that necessitate an immediate shutdown. Therefore, equipment handling high-temperature, high-pressure hydrogen must undergo careful periodic inspection because of its susceptibility to hydrogen attack. This paper describes the application of an ultrasonic technique for detecting the presence of hydrogen damage in utility boiler tubes. The accuracy of the technique has been shown in laboratory tests. However, it is difficult to evaluate hydrogen attack quantitatively by this technique, because ultrasonic wave is influenced by the test conditions and the material itself.

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pH Control of Feed Water for HRSG with Additional Injection of NH3 (암모니아 추가 주입에 의한 배열회수보일러 급수의 수소이온농도 조절)

  • Mok, Yong-kang;Moon, Seung-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.11 no.2
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    • pp.32-38
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    • 2015
  • This study was conducted on combined cycle power plant consisting of HRSG with integral deaerator type to avoid tube failures of low pressure evaporator tubes. Based on the observation of pH variation at the discharge of boiler feed water pump by continuous pH measurement for a period of time, it was identified that pH of feed water is getting reduced as ammonia is distributed into vapor and liquid depending on the distribution ratio of ammonia in the LP drum after the deaerator. To solve this problem, the counterplan was prepared by reexamination of ammonia injection point and quantity. In conclusion, it was accomplished that 9.2~9.6 is the optimized pH range for boiler feed water by arranging additional piping for ammonia to inject directly to LP drum.

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A Study on the Variation of Mechanical Properties Due to Thermal Aging in 2.25Cr-1Mo Boiler Tube Steel (2.25Cr-1Mo 강의 열화와 기계적 성질변화에 관한 연구)

  • Jeong, Hee-Don
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1372-1381
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    • 1996
  • As recieved boiler tuve steel was aged artificially at $650^{\circ}C$ and$690^{\circ}C$ for various time duration to simulate the material deterioration which could be occurred during the operation of fossiol power plants. And the tensile tests, the microhardness tests and the characterization of carbides formed in the aging process were performed to asses the relationship between the mechanical properties and the effect of thermal aging. Furthernore, the amout of Mo-rich carbide were investigated by ondestructive method by noticing the fact that formation of Mo-rich carbide were investigated by ondestructive melthod by noticing the fact that formation of Mo-rich carbides($Mo_6C$) which stabilizes lastly affects the mechanical properties. It was known that the microhardness results of service exposed materials were similar to the ones which are aged at $650^{\circ}C$. The room temperature measurement showed small variation in the yield points and ultimate strength in materials aged at $650^{\circ}C$. Those properties at $540^{\circ}C$ showed the abrupt decrease compared with as received material even if short aging time. And it was found that $650^{\circ}C$ $690^{\circ}C$ aging cause different effects on mechanical properties, although the temperature time parameters(LMP;Larson-Miller parameter) are same. And it was concluded that the aigng at $650^{\circ}C$ is more appropriate to simulate the service exposed condition. Finally, the relationship between high temperature tensile properties and Ip values were established, which offers a potential way of reliability tests onthe power plant components.

Development of High Temperature Creep Properties Evaluation Method using Miniature Specimen (미소시험편을 이용한 고온 크리프 특성 평가법 개발)

  • Yu, Hyo-Sun;Baek, Seung-Se;Lee, Song-In;Ha, Jeong-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.43-48
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    • 2000
  • In this study, a small punch creep(SP-Creep) test using miniaturized specimen$(10{\times}10{\times}0.5mm)$ has been described for the development of the newly semi-destructive creep test method for high temperature structural components such as headers and tubes of boiler turbine casino and rotor and reactor vessel. The SP-Creep testing technique has been applied to 2.25Cr-1Mo(STBA24) steel used widely as boiler tube material and the creep test temperature are varied at $550^{\circ}C{\sim}600^{\circ}C$. The overall deformations of SP-Creep curves are definitely depended with applied load and creep test temperature and show the creep behaviors of three steps like conventional uniaxial creep curves. The steady state creep rate${\delta}_{ss}$ of SP-Creep curve for miniaturized specimen increases with increasing creep temperature, but the exponential value with creep loading is decreased. The activation energy$(Q_{spc})$ during SP-Creep deformation with various test temperatures shows 605.7kJ/mol that is g.eater than 467.4kJ/mol reported in uniaxial creep test. This may be caused by the difference of stress states during creep deformation In two creep test. But from the experimental results, e.g. SP-Creep curve behaviors, the steady state creep rate${\delta}_{ss}$ with creep temperature, and the exponential value(n) with creep loading, it can be summarized that the SP-Creep test may be a useful test method to evaluate the creep properties of the heat resisting material.

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Reduction of the Flow Accelerated Corrosion within Low Pressure Evaporator Connection Pipe by Interception of Hydrazine for Water Treatment (탈산소제 차단 수처리에 의한 배열회수보일러 저압증기발생기 연결배관내의 유동가속부식 저감)

  • Son, Byung-Gwan;Lee, Jae-Heon
    • Plant Journal
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    • v.9 no.4
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    • pp.26-30
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    • 2013
  • Based on case that HRSG low pressure steam generator tube was damaged by FAC in 500 MW A CCPP. This case analyzed the effect of application about the block of hydrazine water treatment which is applied for increasing dissolved oxygen. And also try to deduce the major factor of FAC Which is caused by lacking of dissolved oxygen of boiler feed system. After 1 year of water treatment, the figure of dissolved oxygen in the boiler feed water has increased from 0.15 ppb to 3~5 ppb and the figure of oxidation reduction potential has increased from -245 mV to 170 mV. And Iron content, the corrosion products by FAC has decreased from 18.5 ppb to 5~7 ppb. According to the result of experiment, we could able to confirm that the interception of hydrazine of water treatment is effective to reduce FAC.

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