• Title/Summary/Keyword: Boiler efficiency

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Dynamic performance prediction of a Supercritical oil firing boiler - Load Runback simulation in a 650MWe thermal power plant (초임계 오일 연소 보일러의 동특성 예측 연구 - 650MWe급 화력발전소의 Load Runback 모사)

  • Yang, Jongin;Kim, Jungrae
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.19-20
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    • 2014
  • Boiler design should be desinged to maximize thermal efficiency of the system under imposed load requirement and a boiler should be validated for transient operation. If a proper prediction is possible on the transient behavior and transient characteristics of a boiler, one may asses the performance of boiler component, control logics and operation procedures. In this work, dynamic modeling method of boiler is presented and dynamic simulation of load runback scenario was carried out on suprecritical oil-firing boiler.

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Economic Feasibility of Conversion of the Pulverized Coal Firing Boiler using Korean Anthracite into a Circulating Fluidized Bed Boiler (국내탄용 미분탄 보일러의 순환유동층 전환에 따른 경제성 평가)

  • Lee, Jong-Min;Kim, Dong-Won;Kim, Jae-Sung;Kim, Jong-Jin;Kim, Hyeng-Seok
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.489-497
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    • 2006
  • The economical efficiency of conversion of the PC (pulverized coal) firing boiler to the CFB (circulating fluidized bed) boiler which used Koran anthracite as fuel was evaluated. The economic feasibility study was also carried out with regard to maintenance of the existing PC boiler. The sensitivity of economical efficiency with variation of the electric power and coal industry and the policy of government was analyzed and compared. As a results of the evaluation, the economical efficiency of maintenance of the existing PC boiler was higher than that of conversion to the CFB boiler because of the special policy of the government for Korean anthracite. However, the conversion to the CFB boiler was more economically attractive from a point of view of effective use of energy resources and future electric power industry. Additionally, the fund support for electric power industry using Korean anthracite would be effective as changing the policy of the government.

Design of Rankine Steam Cycle and Performance Evaluation of HT Boiler for Engine Waste Heat Recovery (엔진 폐열 회수를 위한 랭킨 스팀 사이클 설계 및 HT Boiler의 성능 평가)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Lee, Dong-Hyuk;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.21-29
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    • 2012
  • A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.

100 MWe Oxyfuel Power Plant Boiler System Process Design and Operation Parameters Sensitivity Analysis (100 MWe급 순산소연소 발전소 보일러계통 공정설계 및 운전변수 민감도 예측)

  • Baek, Sehyun;Ko, SungHo
    • Journal of the Korean Society of Combustion
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    • v.18 no.4
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    • pp.1-11
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    • 2013
  • The oxy-fuel combustion is $CO_2$ capture technology that uses mixture of pure $O_2$ and recirculated exhaust as oxidizer. Currently some Oxy-fuel power plants demonstration project is underway in worldwide. Meanwhile research project for converting 125 MWe Young-Dong power plant to 100 MWe oxy-fuel power plants is progress. In this paper, 1 D process analytical approach was applied for conducting process design and operating parameters sensitivity analysis for oxy-fuel combustion of Young-Dong power plant. As a result, appropriate gas recirculation rates was 74.3% that in order to maintain normal rating superheater, reheater steam temperature and boiler heat transfer patterns. And boiler efficiency 85.0%, CPU inlet $CO_2$ mole concentration 71.34% was predicted for retrofitted boiler. The oxygen concentration in the secondary recycle gas is predicted as 27.1%. Meanwhile the oxygen concentration 22.4% and moisture concentration 5.3% predicted for primary recycle gas. As the primary and secondary gas recirculation increases, then heat absorption of the reheater is tends to increases whereas superheater side is decreased, and also the efficiency is tends to decrease, according to results of sensitivity analysis for operating parameters. In addition, the ambient air ingression have a tendency to lead to decline of efficiency for boiler as well as decline of $CO_2$ purity of CPU inlet.

A Study on Syngas Co-combustion Characteristics in a Heavy Oil Combustion System with Multi Burners (멀티 버너 중유 연소로에서의 합성 가스 혼합 연소 특성 연구)

  • Yang, Dong-Jin;Choi, Shin-Young;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.15 no.1
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    • pp.43-49
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    • 2010
  • Co-combustion of syngas in an existing boiler can be one of the options for replacing conventional fossil fuel with alternative fuels such as waste and biomass. This study is aimed to investigate effects of syngas cocombustion on combustion characteristics and boiler efficiency. An experimental study was performed for a pilot-scale furnace with 4 oil burners. Tests were conducted with mixture-gas as a co-combustion fuel and heavy oil as a main fuel. The mixture-gas was composed of 15% CO, 7% $H_2$, 3% $CH_4$ and 75% $N_2$ for simulating syngas from air-blown gasification. And LHV of the mixture-gas was 890 kcal/$Nm^3$. Temperature distribution in the furnace and flue gas composition were measured for various heat replacement ratio by the mixture gas. Heat loss through the wall was also carried out through heat & mass balance calculation, in order to obtain informations related to boiler efficiency. Experimental results show that similar temperature distribution and flue gas composition can be obtained for the range of 0~20% heat replacement by syngas. NOx concentration is slightly decreased for higher heat replacement by the syngas because fuel NOx is decreased in the case. Meanwhile, heat loss is a bit decreased for higher heat replacement by the syngas, which implies that boiler efficiency can be a bit decreased when syngas co-combustion is applied to a boiler.

Adequate Excessive Air Ratio for The Various Blended Coal at a USC Boiler (USC 보일러에서 혼합연료별 적정과잉공기비)

  • Park, Jin-Chul;Lee, Jae-Heon;Moon, Seung-Jae
    • Plant Journal
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    • v.7 no.2
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    • pp.44-51
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    • 2011
  • Given the fact that the entire bituminous coal used for a boiler is imported, the supply of coal is often affected by the rise of international coal price. Moreover, coal suppliers have been diversified due to the competition among power generation companies for reducing costs and inexpensive sub-bituminous coal is used. As a result, boilers combustion conditions have been deviated from the initial boiler design. This requires the selection of adequate excessive air ratio for different combustion conditions to enhance the efficiency of boiler operation. The boiler efficiency has been identified through an examination on the change of excessive air ratio by mixed fuel in unit 8 of Dangjin power plant complex. In addition, an excessive air ratio was calculated based on the examination result. According to the study result, the adequate excessive air ratio was 13% when Macquarie and Powder river were mixed at a ratio of 5:5 and when Sonoma and Megaprima persada were mixed at a ratio of 5:5. When BHP Billiton and Powder river were mixed at a ratio of 4:6 and Centennial and Batubara were mixed at a ratio of 3:7, the adequate excessive air ratio was 11%.

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A Development of Test Method on the Energy Consumption Efficiency of Domestic Gas Boiler below 70 kW (70 kW 이하 가정용 가스보일러 에너지소비효율 실험방법 개발)

  • Park, Chanil;Kim, Laehyun
    • Journal of Energy Engineering
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    • v.25 no.3
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    • pp.73-82
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    • 2016
  • The energy consumption efficiency in a variety of operational test mode was considered for domestic gas boiler below 70 kW. The energy efficiency test carried out in the experimental conditions similar to the actual operation status was analyzed and compared with the current Korean efficiency test method. Four types of test modes for each boiler(Non-condensing and condensing boiler) were carried out in the condition of laboratory mode(full load, steady state) and actual operating mode. Futhermore divided into two operational status for each of these, it was applied by maximum gas consumption and consumer sales conditions. Test equipment has the function referred to gas boiler standards, such as KS or European standard EN. The equipment should be continuously measured and record the measuring factors which are the flow volume of gas and water, laboratory temperature, water flow volume for heating, return water volume after heating and quantity of the exhaust gases(CO, NO, $NO_2$). The experimental results were found that non-condensing boiler efficiency of laboratory mode is about 10% higher than that of actual mode. In case of condensing boiler, the efficiency of laboratory condition is about 20% higher than that of the actual using conditions. I suggest that the government will gradually take the efficiency test method considering the actual conditions.

A Study on Combustion Characteristics of the Bio-drying SRF in 5 Ton/day Scale Combustion Boiler (5톤/일 규모의 연소보일러에서 Bio-drying 고형연료의 연소특성 연구)

  • Kim, Dong-Ju;Yoon, Young-Sik;Jeong, Bup-Mook;Park, Yeong Su;Seo, Yong-Chil;Lee, Byung-Sun
    • Journal of Korea Society of Waste Management
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    • v.35 no.7
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    • pp.600-605
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    • 2018
  • In this study, the combustion characteristics were investigated based on the biodrying solid recovered fuel (SRF) in a 5 Ton/day scale combustion boiler. The composition of the combustion gas containing the biodrying SRF was analyzed, the particulate matter, and its HCl content was determined with the air pollutant process test method. Mass balance, carbon balance, and combustion efficiency were calculated according to the equivalence ratio (ER) method; the energy recovery efficiency of the combustion boiler was also analyzed. The overall combustion efficiency of the biodrying SRF was 97.3 % and the energy recovery efficiency was 80.2%.

A Study on the Development of Low NOx Condensing Gas Boiler(II) -Design of Heat Exchanger and Performance of Boiler- (저 NOx 응축형 가스보일러 개발에 관한 연구(II) -원통형 열교환기 설계 및 응축보일러 성능-)

  • Lee, Chang-Eon;Geum, Seong-Min;Jeong, Yeong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.244-251
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    • 2001
  • This paper describes a design study of heat exchanger assembly to be used for low NOx condensing gas boiler. In this study, specifications of each heat exchanger components(upper and lower fin-type HEX, coil-type HEX, baffle) were investigated experimently by using model apparatus and analytical model, and comprehensive performances of the pilot gas boiler were examined. As a result, the boiler efficiency for heating and hot-water reached 90% and 94%, respectively. NOx and CO emission are less than 50ppm and 200ppm (0$_2$0% basis), respectively, which are very improved results than those of conventional bunsen-type boiler. But it is considered that supplementary investigations necessary for CO emission improvement and optimum design with boiler capacity.

Combustion Characteristics of Water Emulsified Fuel by Using Swirl Impinging Mixer (와류 충돌형 혼합장치를 이용한 물혼합 연료의 연소특성)

  • Kwak, I.S.;Han, J.H.;Lee, H.S.;Park, K.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.852-857
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    • 2001
  • This paper discusses the combustion characteristics of water emulsified fuel produced by swirl impinging mixer. The experiments are given in a test boiler and a commercial boiler. Flame temperatures, flame shapes and exhaust emissions are measured in the test boiler, and thermal efficiency is tested in the commercial boiler. The test data show the water in oil makes the flame wider and shorter, the flame temperature lower and the NOx and smoke lower. Also, the commercial boiler test shows the thermal efficiency increases as well as the emissions decrease.

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