• Title/Summary/Keyword: Boiler Tube

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A Study on the Concentration of CO(Carbon Monoxide) by the Length of the Curved Exhaust Tube for Household Gas Boiler (가정용 가스보일러 곡관 배기통의 길이 변화에 따른 CO농도 고찰)

  • Leem, Sa-Hwan;Huh, Yong-Jeong;Ma, Sung-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1220-1226
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    • 2007
  • As the industry of 21C has been developed, the gas industry has grown and it has not only the convenience but also the riskiness fer using. Especially, the energy and environment problems have been getting serious after the modern industry revolution. Therefore, the demand of gas as an eco-friendly energy source is getting increased. With the demand of gas, the installation and use of gas boiler is also increased, so human life injury by the waste gas(CO) of boiler goes on increasing every year. Therefore, we want to find out the harm to human body through the study on the concentration of CO by the length of the curved exhaust tube of boiler. The allowable concentration of CO is 50ppm. The length of the one-meter-three-curved tube after three minutes is applicable to 50ppm of the threshold limit values of CO. Also, five meters exceed the threshold limit values of CO after five minutes. Strangely, the concentration of CO is under the threshold limit values from two to four meters.

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The Numerical Study on the Cobustion Characteristics and the Heat Transfer Characteristics of Heat Exchanger for Condensing Gas Boiler (응축형 가스보일러 연소기의 연소특성 및 열교환기의 열전달특성에 관한 수치적 연구)

  • Kim, S.C.;Kum, S.M.;Lee, C.E.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.71-78
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    • 2001
  • It was numerically studied that characteristics of fluid flow and heat transfer in a tube with disk and annular baffle for heat exchanger of condensing boiler. Using a finite volume technique and CFD code, STAR-CD, the governing equations were solved and the temperature and flow fields were investigated. The interval between tube and annular baffle, height and diameter of baffle were selected as important design parameters, and the effects of these parameters on heat transfer and fluid flow were studied. As a result, in the case of with interval, the pressure was decreased but heat transfer was increased. Also heat transfer was slowly increased as the size of disk and annular baffle were increased and the distance between baffles were decreased.

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Numerical Analysis of Corrosion Effects on the Life of Boiler Tube (보일러관의 수명에 부식이 미치는 영향에 대한 수치해석)

  • Hong, Seong-Ho;Kim, Jong-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2812-2822
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    • 2000
  • Several methods have been developed to predict the rupture time of the boiler tubes in thermal power plant. However, existing life prediction methods give very conservative value at operating stress of power plant and rupture strain cannot be well estimated. Therefore, in this study, rupture time and strain prediction method accounting for creep, corrosion and heat transfer is newly proposed and compared with the current research results. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The corrosion damage evolves by steam side and fire side corrosion. The results showed good correlation between the theoretically predicted rupture time and the current research results. And rupture strain may be well estimated by using the proposed method.

A Study on Fault Diagnosis of Boiler Tube Leakage based on Neural Network using Data Mining Technique in the Thermal Power Plant (데이터마이닝 기법을 이용한 신경망 기반의 화력발전소 보일러 튜브 누설 고장 진단에 관한 연구)

  • Kim, Kyu-Han;Lee, Heung-Seok;Jeong, Hee-Myung;Kim, Hyung-Su;Park, June-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.10
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    • pp.1445-1453
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    • 2017
  • In this paper, we propose a fault detection model based on multi-layer neural network using data mining technique for faults due to boiler tube leakage in a thermal power plant. Major measurement data related to faults are analyzed using statistical methods. Based on the analysis results, the number of input data of the proposed fault detection model is simplified. Then, each input data is clustering with normal data and fault data by applying K-Means algorithm, which is one of the data mining techniques. fault data were trained by the neural network and tested fault detection for boiler tube leakage fault.

A Development of Platforms for Boiler of Thermal Power Plant (화력발전소 보일러 수퍼히트부 안전발판 개발 연구)

  • Lee, Jung Seok;Lee, Dong Lark;Kim, Hee Kyung;Jeong, Byeong Yong;Oh, Tae Keun
    • Journal of the Korean Society of Safety
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    • v.32 no.3
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    • pp.34-40
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    • 2017
  • The catastrophic collapse of the in-boiler scaffolding system in the two thermal power plants occurred in March and April 2012. After site investigation and document review, it was found that the specialized scaffolding system was imported for overhaul & maintenance and that the system did not get the safety certification at the import. In this regard, this study developed & proposed an access platform and a support for the vertical tube section of the super heat as well as a variable-length platform for the horizontal tube section, satisfying the domestic certification standards. The access platform was developed to be easy to handle by the worker with a weight of about 0.069 kN, which could reduce the risk of falling accidents and workers' musculoskeletal diseases. For the variable-length platform, it is possible to cope with various changes in length between the horizontal tubes associated with the increase of rigidity in the overlapping and the elimination of the protrusion.

Temperature Prediction Method for Superheater and Reheater Tubes of Fossil Power Plant Boiler During Operation (화력발전 보일러 과열기 및 재열기 운전 중 튜브 온도예측기법)

  • Kim, Bum-Shin;Song, Gee-Wook;Yoo, Seong-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.563-569
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    • 2012
  • The superheater and reheater tubes of a heavy-load fossil power plant boiler can be damaged by overheating, and therefore, the degree of overheating is assessed by measuring the oxide scale thickness inside the tube during outages. The tube temperature prediction from the oxide scale thickness measurement is necessarily accompanied by destructive tube sampling, and the result of tube temperature prediction cannot be expected to be accurate unless the selection of the overheated point is precise and the initial-operation tube temperature has been obtained. In contrast, if the tube temperature is to be predicted analytically, considerable effort (to carry out the analysis of combustion, radiation, convection heat transfer, and turbulence fluid dynamics of the gas outside the tube) is required. In addition, in the case of analytical tube temperature prediction, load changes, variations in the fuel composition, and operation mode changes are hardly considered, thus impeding the continuous monitoring of the tube temperature. This paper proposes a method for the short-term prediction of tube temperature; the method involves the use of boiler operation information and flow-network-analysis-based tube heat flux. This method can help in high-temperaturedamage monitoring when it is integrated with a practical tube-damage-assessment method such as the Larson-Miller Parameter.

A Study on the Characteristics of Pollutants in CFBC Boiler with Ammonium Sulfate Injection (황산암모늄 주입시 CFBC 보일러의 오염물질 특성 연구)

  • Lee, Chang-Yeol;Jeong, Bok-Hoa;Chung, Jin-Do
    • Journal of Korea Society of Waste Management
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    • v.35 no.8
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    • pp.754-761
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    • 2018
  • There is growing concern over the effects of global warning. In response, the power generation sector must consider a wider range of systems and fuels to generate power. One of the classes of solid fuels that is being increasingly developed is biomass. However, one of the most serious problems that biomass plants face is severe corrosion. To mitigate the problem, various approaches have been proposed in terms of additive utilization. This study is based on the results obtained during the co-combustion of wood chip and waste wood in a circulating fluidized bed boiler (CFBC boiler). The KCl concentration was reduced from 59.9 ppm to 3.9 ppm during the injection of ammonium sulfate, and NOx was reduced by 25.5 ppm from 30.6 ppm to 5.1 ppm. However, SOx increased by 110.2 ppm from 33.2 ppm to 143.4 ppm, and HCl increased by 71.5 ppm from 340.5 ppm to 412.0 ppm. Thus, we confirmed that the attitude of the superheater tube was reduced by 87 ~ 93%, and the injection of ammonium sulfate was effective in preventing high-temperature corrosion.

Study on Furnace Design for Packaged Water-Tube Boilers (Package 수관 보일러의 연소실 설계에 관한 연구)

  • In, Jong-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.1 no.2
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    • pp.13-19
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    • 1998
  • A computer simulation program for the design of furnace witjin pakaged water-tube boilres is developed and the developed computer program is successfully applied to design the furnace for packaged water-tube boiler. The model by experiment and the model by Hottel are used to predict the exit gas temperature of furnace. The result by two models is discussed and is shown that in the case of constant cross section in furnace, the result is same but in changing the configuration of cross section, the difference by two models is not small.

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A Method of Detecting Boiler Tube Leakage using a Genetic Algorithm and Support Vector Machines (유전알고리즘과 서포트 벡터 머신을 이용한 보일러 튜브 누설 감지 방법)

  • Kim, Young-Hun;Kim, Jae-Young;Jeong, In-kyu;Kim, Yu-Hyun;Kim, Jong-Myon
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.55-56
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    • 2018
  • 화력발전소의 중요 구성품인 보일러 튜브의 예기치 못한 누설 사고로 인해 수억원에 해당하는 손실이 발생하고 있다. 본 논문에서는 보일러 튜브의 누설 감지를 위해 유전 알고리즘을 이용하여 추출 가능한 특징들 중 누수 감지에 유용한 특징들을 선택하고, 선택된 특징으로 서포트 벡터 머신을 이용하여 보일러 튜브의 누설 감지하는 방법을 제안한다. 이는 뛰어난 성능을 보였으며, 향후 본 기술을 이용하면 발전소의 손실 예방에 크게 도움이 될 것으로 기대된다.

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