• Title/Summary/Keyword: Boiler Performance

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Control Algorithms of a Condensing Gas Boiler (응축형가스보일러의 제어알고리즘)

  • Han, Do-Young;Kim, Sung-Hak
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.399-404
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    • 2008
  • Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a condensing gas boiler unit, the effective control of the system is necessary. In this study, control algorithms of a condensing gas boiler were developed. Control algorithms are composed of the setpoint algorithm and the control algorithm. The setpoint algorithm consists of the supply water temperature setpoint algorithm and the pump setpoint algorithm. The control algorithm consists of the gas valve control algorithm and the blower control algorithm. In order to analyse the performance of control algorithms, dynamic models of a condensing gas boiler system were used. Simulation results showed that control algorithms developed for this study may be practically applied to the condensing gas boiler.

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Constrained multivariable model based predictive control application to nonlinear boiler system (제약조건을 갖는 다변수 모델 예측 제어기의 비선형 보일러 시스템에 대한 적용)

  • 손원기;이명의;권오규
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.160-163
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    • 1996
  • This paper deals with MCMBPC(Multivariable Constrained Model Based Predictive Controller) for nonlinear boiler system with noise and disturbance. MCMBPC is designed by linear state space model obtained from some operating point of nonlinear boiler system and Kalman filter is used to estimate the state with noise and disturbance. The solution of optimization of the cost function constrained on input and/or output variables is achieved using quadratic programming, viz. singular value decomposition (SVD). The controller designed is shown to have excellent tracking performance via simulation applied to nonlinear dynamic drum boiler turbine model for 16OMW unit.

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A Study on Dynamic Matrix Control to Boiler Steam Temperature (관류보일러 스팀 온도의 동역학 행렬 제어에 관한 연구)

  • Kim, Woo-Hun;Moon, Un-Chul
    • Proceedings of the IEEK Conference
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    • 2009.05a
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    • pp.323-325
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    • 2009
  • In this paper, we present simulation results of Dynamic Matrix Control(DMC) to a boiler steam temperature. In order to control of steam temperature, we choose the input-output variables and generate the step response model by each input variable's step test. After that, the control structure executes on-line control with optimization using step response model. Proposed controller is applied to the APESS(Doosan company's boiler model simulator) and it is observed that the simulation results show satisfactory performance of proposed control.

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A Study on the Apparatus for Monitoring and Diagnosing the Real-Time Operating Performance of Steam Boiler Control (대열 스팀보일러의 실시간 운전성능 감시 및 진단 장치에 관한 연구)

  • Cho, Hyun-Seob;Oh, Myoung-Kwan
    • Proceedings of the KAIS Fall Conference
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    • 2010.05a
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    • pp.135-137
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    • 2010
  • In this paper, PLC program for flowing type steam boiler control is presented. The function of the implementation are flowing type steam boiler, PLC control, interpretation of PLC command, and temperature scheme. The flowing type steam boiler approach is based on master-slave control concept. To show validity of the developed PLC program, severial experiments are illustrated.

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Performance Test of Ceramic Filter Collector for the heavy-oil boiler for Concurrent treatment Dust and Nitrogen Oxides (분진 및 질소산화물 동시처리를 위한 1톤 중유 보일러용 세라믹 필터 집진기의 성능실험)

  • Jung, Wan-Bo;Cho, Jung-Sick
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.355-360
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    • 2018
  • The product developed in this study is a ceramic catalyst filter for 1 ton heavy-oil boiler that can simultaneously process dust and nitrogen oxides. This has been developed for simultaneous processing of nitrogen oxides and dust at high efficiency of hot exhaust gas (approximately $300^{\circ}C$) generated after burning 1 ton heavy oil boiler. Ceramic catalytic filters for 1 tonne heavy-duty glass display are technologies that remove 90% of dust and 85% or more of nitrogen oxides. This is an improved new technology to integrate exhaust ventilation and desiccation devices into one, thereby reducing the production process and improving the economy. To this end, the performance test of the catalytic filter for heavy oil boilers was carried out, and the durability of the PLC circuit was constructed.

Design of Rankine Steam Cycle and Performance Evaluation of HT Boiler for Engine Waste Heat Recovery (엔진 폐열 회수를 위한 랭킨 스팀 사이클 설계 및 HT Boiler의 성능 평가)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Lee, Dong-Hyuk;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.21-29
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    • 2012
  • A dual loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop (HT loop) only recovers the heat of the exhaust gas. A low temperature loop (LT loop) recovers the residual heat from the HT loop, the coolant heat and the remaining exhaust gas heat. The two separate loops are coupled with a heat exchanger. This paper has dealt with a layout of the dual loop system, the review of the working fluids, and the design of the cycle. The design point and the target heat recovery of the HT boiler, a core part of a HT loop, have been presented. The prototype of the HT boiler was evaluated by experiment. For the performance evaluation of the HT boiler, inlet temperature of the HT boiler working fluid was set equal to the temperature degree of sub-cool of $5^{\circ}C$ at the condensing pressure. The exit condition was the degree of super-heat set at $5^{\circ}C$. The characteristics of the HT boiler such as heat recovery and pressure drops of fluids were evaluated with varying flow rates and inlet temperatures of exhaust gas under various evaporating pressure conditions.

A Study on the Assessment of Safety Performance for Complex Installation System of Stationary Fuel Cell and Boiler (건물용 연료전지-보일러 복합설치 안전성능 평가에 관한 연구)

  • Kim, Min-Woo;Lee, Eun-Kyung;Oh, Gun-Woo;Lee, Jung-Woon;Lee, Seung-Kuk
    • Korean Journal of Hazardous Materials
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    • v.6 no.2
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    • pp.77-86
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    • 2018
  • Interest in renewable energy is increasing for eco-friendly use of energy, and fuel cells are being used in various ways such as houses and buildings as power generation methods that have low emissions such as $NO_X$ and $CO_2$. As the supply of fuel cells expands, more and more boilers are installed in the existing buildings, but safety management is not being performed properly. Therefore, in this study, a prior study was conducted on the status of fuel cell-boiler complex installation and related criteria, and the risk factors were analyzed according to the installation environment and structure. Based on these standards, the safety performance of the fuel cell-boiler combined installation is assessed by conducting a demonstration using the starting product of the simulated operation to derive the installation criteria (proposal) for the fuel cell-boiler combined installation. The installation criteria (proposal) include the construction and connection method of the piping according to the fuel cell-boiler complex installation.

A Study on the Development of Low NOx Condensing Gas Boiler(II) -Design of Heat Exchanger and Performance of Boiler- (저 NOx 응축형 가스보일러 개발에 관한 연구(II) -원통형 열교환기 설계 및 응축보일러 성능-)

  • Lee, Chang-Eon;Geum, Seong-Min;Jeong, Yeong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.244-251
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    • 2001
  • This paper describes a design study of heat exchanger assembly to be used for low NOx condensing gas boiler. In this study, specifications of each heat exchanger components(upper and lower fin-type HEX, coil-type HEX, baffle) were investigated experimently by using model apparatus and analytical model, and comprehensive performances of the pilot gas boiler were examined. As a result, the boiler efficiency for heating and hot-water reached 90% and 94%, respectively. NOx and CO emission are less than 50ppm and 200ppm (0$_2$0% basis), respectively, which are very improved results than those of conventional bunsen-type boiler. But it is considered that supplementary investigations necessary for CO emission improvement and optimum design with boiler capacity.

A Feasibility Study on Adopting Sliding Pressure Operation for Drum Type Boiler

  • Baek, SeHyun;Kim, HyunHee;Park, SangBin;Kim, YoungJoo;Park, Hoyoung
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.3
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    • pp.403-407
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    • 2016
  • In general, drum-type boilers are designed for base load duty and applied under constant pressure operation mode. Recently, however conditions often occur that even drum-type boilers have to operate at partial load conditions. A feasibility study on adopting the sliding pressure operation for drum-type boiler was conducted, and corresponding performance changes and effects on the equipment were analyzed by utilizing a process simulation model. As a result, the conclusion was reached that drum type boilers are able to adopt the sliding pressure operation and can improve of net efficiency at part load operation in spite of the Rankine cycle efficiency reduction due to the decreases in main steam pressure. Because of thank to improvement of high pressure turbine stage-1 internal efficiency and power savings of boiler feed water pump. The sliding pressure operation is advantageous in terms of stress level relief for boiler tube as well as maintaining the rating steam temperature at part load condition. However, cautions are required because the drum boilers have poor dynamic response characteristics which may get worse during the sliding pressure operation.

Performance Evaluation of Wall Blower Nozzle using Erosion Analysis (침식 해석을 이용한 월 블로워 노즐의 성능 예측)

  • Paek, Jae Ho;Jang, llkwang;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.34 no.5
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    • pp.175-182
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    • 2018
  • Accumulation of coal ash at the boiler wall reduces combustion and fuel efficiency. The design of a wall blower is important to effectively remove coal ash. We present numerical results for the removal of coal ash from boiler walls of domestic coal-fired power plants, associated with the computational fluid dynamics for the flow from spray nozzle to boiler wall. The numerical model simulates an erosion process in which the multiphase fluid comprising saturated vapor and fluid water is sprayed from the nozzle, and the water particles impact the boiler wall. We adopt the Finnie erosion model for water particles. We obtain the erosion rate density as a function of nozzle angle and its injection angle. As excessive coal ash removal usually induces damage to the boiler wall, the removal operation typically focuses on a large area with uniform depth rather than the maximum removal of coal ash at a specific location. In order to estimate the removal performance of the wall blower nozzle considering several functionality and reliability factors, we evaluate the optimal injection and nozzle angles with respect to the biggest cumulative and highest erosion rates, as well as the widest range and lowest standard deviation of the erosion rate distribution.