• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.616-619
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• 2000

The optimum design of a structure requires to determine economical member size and shape of a structure which satisfies the design conditions and functions. In this study, it is attempted to minimize a dead weight of the bogie frame. Therefore, shape optimization is performed for a bolster rib at first and then size optimization for the thickness of top and bottom plate. For the efficient reduction of a weight of a bogie frame, various ellipses centered at a centroid of a bolster rib are made and tried. For the shape optimization, a major axis and an eccentricity of an ellipse are chosen as design variables. From the numerical results of shape and size optimization of a bogie frame, it is known that the weight can be reduced up to 12.476 Y4717.21 kg) with displacement and stress constraints.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.823-826
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• 2001

A shape optimization of a rib of a bolster of a bogie frame is attempted and a dimension optimization on upper and lower plates is also carried out for the reduction of the weight of bogie frame. In addition, the dynamic characteristics of the weight reduced model are investigated by an analysis of a natural frequency and a transient analysis. The results show that the first natural frequency of an optimized model is larger than that of the lowest design value. And the results of transit analysis based on the experimental stress also show smaller value than the yield stress. Thus the optimized model attempted in this study is considered to be structurally stable and useful for the improvement of railway carriages.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.1147-1148
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• 2010

• Journal of the Korean Society for Precision Engineering
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• v.19 no.9
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• pp.186-192
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• 2002

As industry is developed, the faster transportation of freight train is demanded. The optimum design of a structure requires the determination of economical member size and shape of a structure which will satisfy the design conditions and the functions. In this study, it is attempted to minimize the dead weight of bogie frame. From the numerical results in the shape and size optimization of the bogie frame, it is known that the weight can be reduced up to 17.45% with the displacement, stress, first natural frequency and critical buckling-load constraints. The first natural frequency and the critical buckling load of the optimized model is larger than that of the lowest design value. Stress and displacement conditions are also satisfied within the design conditions. From the results, the optimal model is stable and useful for the improvement of railway carriages.

• Proceedings of the KSR Conference
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• 2003.10c
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• pp.440-445
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• 2003

Maglev is the vehicle which can run in levitated condition by the electro-magnets, and propelled by linear induction motors. The Maglev is divided in two parts such as carbody and bogies, and the bogies are the driving device of the vehicle. The frame of the bogie must endure many loads occurred in the operation of the vehicle. So the bogie frame is designed and manufactured in the view of good safety and maintainability. The methods of design of frames are developed in regards of stresses and weights of structures. In this research, the extrusion of bogie frame is re-designed by the process of topology optimization with the ANSYS. By this process, the optimal shape of extrusion is acquired and additional optimization researches would be required in the view of size and shape of the members in the extrusion.

• International Journal of Railway
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• v.3 no.3
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• pp.95-105
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• 2010

In this paper, a procedure is proposed to optimize bogie suspension parameters in view of minimizing wheel wear produced by curve negotiation, though meeting stability requirements. The problem is dealt with in the form of a constrained minimization problem, in which wheel wear evaluated over a given service scenario is introduced as the cost function to be minimized, and the requirements on vehicle stability are formulated in terms of constraints. The procedure is applied to the case of a non-powered passenger car for high-speed service, and the results obtained are discussed. It is shown that long wheelbase bogie may provide better overall performances than bogies having comparatively short wheelbase. Furthermore, a sensitivity analysis is performed, to define the effect on the optimization results of improving the performances of the yaw dampers in the bogie and of using a different wheel profile.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.3
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• pp.283-289
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• 2015

In this study, the lightweight design of a brake bracket for a composite bogie was studied by considering two brake bracket models with thicknesses of 12t and 9t, respectively. For achieving this goal, finite element analysis and topology optimization were conducted. Firstly, the largest cross-sectional areas of the vertical and horizontal plates of the brake bracket were selected as the design variables. As the constraint, the Z-axis displacement of the brake bracket was increased by 2.5 units from the initial displacement value. The minimum volume fraction of the design regions was chosen as the objective function. The full model comprised a composite bogie frame and brackets attached together. However, to reduce the analysis time, 1D beam elements were used instead of the composite bogie frame by ensuring its equivalence with the full model. The result revealed that the weights of the 12t and 9t models of the brake bracket were reduced to 60 kg and 31 kg, respectively.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.1736-1746
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• 2008

Because present road traffic reaches to the limitation of its faculty, Korean tilting train was developed to find the solution by increasing the speed of rail road. A tilting train can run on a curved rail at high speed so it improves a speed of a rail transit without constructing a new line. Only minimum modification is necessary for a existing line. According to above requirement, Korean tilting train was developed in 2007 and the try run has been executing since April, 2007 in order to validate its safety and reliability in a service lines. And this test and estimation will be completed in 2009. After completing a try run, main parts of tilting train will be studied again to commercialize and localize including a bogie and its commercial model design will be finalized by 2012. In order to achieve the development target as mentioned above, the study have been done to improve the bogie system. As the first step to design commercialized bogie system, measurements from the try run and a dynamic analysis were used to find problems of present bogie system well. So this project is performed to decide what parts of the bogie should be modified in basis of this result.

• International Journal of Railway
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• v.4 no.4
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• pp.97-102
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• 2011

In an EMS (Electromagnetic suspension)-type Maglev (Magnetically-levitated) vehicle, the flexibility of the bogie frame may affect the acceleration of the electromagnet that is input into the control system, which could lead to instability in some cases. For this reason, it is desirable to consider bogie frame flexibility in air gap simulations, for the optimization of bogie structure. The objective of this paper is to develop a flexible multibody dynamic model of 1/2 of an EMS-type Maglev vehicle that is under testing, and to compare the air gap responses obtained from the rigid and the flexible body model. The feedback control system and electromagnet models that are unique to the EMS-type maglev vehicle must be included in the model. With this model, dynamics simulations are carried out to predict the air gap responses from the two models, of the rigid and flexible model, and the air gaps are compared. Such a comparative study could be useful in the prediction of the air gap in the design stage, and in designing an air gap control system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.10a
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• pp.169-170
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• 2009