• Title/Summary/Keyword: Bogie frame

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Fatigue Strength Evaluation of Bogie Frame for Power Car (동력차용 대차프레임의 피로강도평가)

  • Lee, Hak-Ju;Han, Seung-U;Augagneur Sylvain;Lee, Sang-Rok
    • 연구논문집
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    • s.27
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    • pp.57-73
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    • 1997
  • The bogie between the track and the railway vehicle body, is one of the most important component in railroad vehicle. Its effects on the safety of both passengers and vehicle itself, and on the overall performance of the vehicle such as riding quality, noise and vibration are critical. The bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the complicate loading condition (both static and dynamic) induced in real operation make it difficult to design the bogie frame fulfilling all the requirements. The complicated loads applied to the bogie frame are i) static load due to the weight of the vehicle and passengers, ii) quasi-static load due to the rolling in curves iii) dynamic load due to the relative motion between the track, bogie, and vehicle body. In designing the real bogie frame, fatigue analysis based on the above complicated loading conditions is a must. In this study, stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 6 15-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface modelling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Static and Fatigue Analysis of Bogie Rotating Frame for Light Rail Train (경량전철 대차 선회프레임의 정적강도와 피로특성 분석)

  • 구정서;조현직;송달호
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.253-260
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    • 2001
  • Rotating bogie frame will be used in the bogie for the Light Rail Train being developed. In development of the bogie, analyzed were the structural strength and fatigue characteristics of the rotating bogie frame. Defined load cases were applied for the analysis. No part of the rotating bogie frame is subjected to stress beyond the fatigue endurance limits of the material used when grinding the weldment of the lower plate link bend. It is concluded that the rotating bogie frame is considered safe in the view of the structural strength.

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A study on the Structural Analysis and Loading Test of Bogie Frame (대차틀의 구조해석 및 하중시험에 관한 연구)

  • Kim Won-kyung;Yoon Sung-Cheol
    • Journal of the Korean Society for Railway
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    • v.8 no.6 s.31
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    • pp.566-572
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    • 2005
  • This paper describes the results of structural analysis and loading test of a bogie frame. The purpose of the analysis and test is to evaluate the safety and functionality of the bogie frame under maximum load. The bogie system consist of the bogie frame, suspensions, wheel-sets, a brake system and a transmission system. Of these components, the bogie frame is the major components subjected to the vehicle and passenger loads. The evaluation method used the JIS E 4207 specifications throughout the FEM analysis and static load test. The test results have shown the bogie frame to be safe and stable under design load conditions.

A Study on Load Test of Bogie for High Speed Electrical Multiple Unit (고속용 전동차 대차의 하중시험에 관한 연구)

  • Kim W.K.;Yoon S.C.;Jun C.S.;Kwon S.T.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.34-38
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    • 2005
  • This paper describes the result of load test of a bogie frame. The purpose of test is to evaluate the safety which bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Bogie system consist of the bogie frame, suspensions, wheel-sets, a brake system and a transmission system. Among these component, the bogie frame is most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specifications throughout the static load test. The test results have shown the bogie frame to be safe and stable under design load conditions.

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Structure Analysis of Secondary Bogie Frame for Electrical Multiple Unit (전동차 부수대차의 구조해석 연구)

  • Yoon S.C.;Kwon S.T.;Kim W.K.;Chang S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1402-1405
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    • 2005
  • This paper describes the result of structure analysis of secondary bogie frame. The purpose of the analysis is to evaluate an safety which secondary bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Secondary bogie system consist of bogie frame, suspensions, wheel-sets, and brake system. Among these component, the bogie frame is most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specification throughout the FEM analysis. The analysis results have been very safety and stable for design load conditions.

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Fatigue strength evaluation of a bogie frame for standard electric multiple unit(I). (표준전동차 대차틀 피로강도평가(I))

  • 박기준;이호용;이관섭;김원경
    • Journal of the Korean Society for Railway
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    • v.3 no.3
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    • pp.170-176
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    • 2000
  • Nowadays, the vehicle structure weight of urban transit system has been reduced in order to save energy and materials. However, this light weighted vehicle structure is very important to verify the fatigue strength at the development stage. Bogie system consists of bogie frame, suspensions, wheel-sets, braking system and transmission system. Among these components, the bogie frame is most significant component subjected to the whole vehicle and passenger loads. In this study, the bogie frame for the standard EMU power car is evaluated to the static and fatigue strength. And, the evaluation method is used the JIS E4207 specification throughout the FEM analysis and static load test. The static and fatigue test results for the standard EMU bogie frame of power car has been appeared very safety and stable for the design load conditions.

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A Study on the Fatigue Analysis of Bogie Frame under Multiaxial Loading (다축하중을 받는 대차프레임의 피로해석에 관한 연구)

  • 이상록;이학주;한승우;김경식
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.330-337
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    • 1998
  • Bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the multiaxial loading condition induced in real operation make it difficult to design the bogie frame against the fatigue. In this study, multiaxial fatigue criteria were reviewed. Stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 615-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface model ling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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A Study on Analysis of Load Test Result of Bogie Frame for New Electrical Multiple Unit (신형전동차 대차프레임 하중시험결과 분석 연구)

  • Kim Won-kyung;Yoon Sung-Cheol;Jun Chang-Sung
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1056-1062
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    • 2005
  • This paper describes the results of structure analysis and load test of a bogie frame. The purpose of the test is to evaluate the safety and functionality of the bogie frame under maximum load. The bogie system consist of the bogie frame, suspensions, whee/sets, a brake system and a transmission system. Of these components, the bogie frame is the major component subjected to the vehicle and passenger loads. The evaluation method used the JIS E 4207 specifications throughout static load test. The test results have shown the bogie frame to be safe under design load conditions.

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A Study on The Load Test Method and Result For Bogie Frame of New LRT (신형 경전철차량 대차프레임 하중시험 방법 및 결과 고찰)

  • Kim, Weon-Kyong;Won, Si-Tae;Jeon, Chang-Seong
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1679-1688
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    • 2008
  • Recently, the bogie frame weight of Light Rail Transit system has been reduced in order to save energy and materials. However, this light weighted vehicle structure is very important to verify the fatigue strength at the development stage. Bogie system consists of bogie frame, suspensions, wheel-sets, braking system and transmission system. Among these components, the bogie frame is most significant component subjected to the whole vehicle and passenger loads. In this study, the bogie frame for the New LRT power car is evaluated to the static and fatigue strength. And the evaluation method is used the LRT Performance Test Standards Specification throughout the FEM analysis and static load test. The static and fatigue test results for the LRT bogie frame of power car has been appeared very safety and stable for the design load conditions.

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Static and Fatigue Analysis of Bogie Rotating Frame for a Light Rail Train (경량전철 대차 선회프레임의 정적강도와 피로특성의 분석)

  • 구정서;한형석;조현직;송달호
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.222-230
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    • 2002
  • The rotating bogie frame is used in the bogie for a Light Rail Train under development in Korea. In development of the bogie, the structural strength and fatigue characteristics of the rotating bogie frame have been evaluated under the predefined load cases according to the Korean standards for a urban EMU. No part of the rotating bogie frame was subjected to stress beyond the fatigue endurance limits of the material used when grinding the welding of the lower plate link. It is concluded that the rotating bogie frame is safe in view of its static and fatigure strength.