• Title/Summary/Keyword: Blow molding

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Numerical study on the blowing deformation characteristics of a square shaped preform (사각 프리폼 블로우 성형 특성에 관한 수치적 연구)

  • Cho, Seung-Hyun;Song, Min-Jae;Lee, Dong-Won;KO, Young-Bae
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.1-8
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    • 2015
  • This study presents the preform injection molding and the blow molding of the injection stretch-blow molding process for PET bottles. The numerical analysis of the injection molding and the blow molding of a preform is considered in this paper using CAE with a view to minimize the warpage and the thickness. In order to determine the design parameters and processing conditions in injection/blow molding, it is very important to establish the numerical model with physical phenomenon. In this study, we appropriately predicted the warpage, deformation and thickness distribution along the product walls.

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Study on the Effect of Gas Pressure on Bottle Wall Thickness in the Blow Molding Process (블로우 몰딩 공정에서 분사 압력이 성형 두께에 미치는 영향에 관한 연구)

  • Kim, Dong-Hwan;Seol, Sang-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.36-44
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    • 2020
  • This study analyzed the deformation behavior of the high density polyethylene (HDPE) bottle in the blow molding process. We carried out finite element (FE) simulations using ANSYS Polyflow. First, the axisymmetric model was executed by 2D FE-simulation to determine the change of bottle wall thickness during the molding process. Then, the square model of the bottle was executed by 3D FE-simulation to gauge the effects of gas pressure on the change of wall thickness. The experiment results showed that the FE-simulations were able to upgrade the quality of the HDPE bottle in the blow molding process. These results can be used as guidance in adjusting gas pressure, as well as be extended for further study to determine process parameters such as temperatures, forming velocity, parison shape, etc.

Introduction to Plastics Processing and Its Research Trend (플라스틱 성형법의 개요와 연구동향의 고찰)

  • 류민영
    • Transactions of Materials Processing
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    • v.11 no.8
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    • pp.651-667
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    • 2002
  • Overview of plastics processing is described and the research trend of the processing is also noted. The main manufacturing processes in the plastics industry are injection molding, blow molding, compression molding, transfer molding, extrusion and thermoforming. The principles of those processes have been discussed and molds for shaping operation have been mentioned. References for each process have also been presented.

Development of the automatic packaging system for blow molding products (블로우 성형품 자동 패키징 시스템 개발)

  • Kim, Gun-Hee;Jung, Woo-Chul;Heo, Young-Moo;Yoon, Gil-Sang;Chang, Sung-Ho;Shin, Gwang-Ho
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.15-19
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    • 2008
  • In this paper, the automatic assembly and packaging system was developed for PET blow molding products. The PET blow molding products mainly are used in groceries case and are in great demand. Generally, the molding process is compose of 4 processes such as plastic resin injection, molding, ejecting and packaging. In case of packaging process, although amount of work per hour is very large, all processes are still performed by the manual work. For this reason, the automatic packaging system was developed with the function of automatic hand-grip part assembly. For the development of system, the existing processes and the shape of molding product were analyzed and specifications were deducted. Finally, the automatic assembly and packaging system was developed and applied to the manufacturing field.

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Analysis of Forming Processes of PET Bottle using a finite Element Method (유한요소법을 이용한 PET병의 성형 공정 해석)

  • 주성택;김용환;류민영
    • Transactions of Materials Processing
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    • v.10 no.7
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    • pp.525-533
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    • 2001
  • PET bottles are main]y manufactured by the stretch blow-molding process. In order to improve the thickness distribution to avoid crack generation at bottom region of one-piece PET bottle, process analysis of stretch blow-molding using a finite element method has been carried out. Finite element analysis has been carried out using ABAQUS/Standard. CREEP user subroutine provided in ABAQUS has been used to model PET behavior that is rate sensitive. Among the process parameters, the effect of plunger movement to thickness distribution of bottle has been considered by axisymmetric analysis. A modified process of plunger movement, which yields more uniform thickness distribution, has been proposed. 3D FE analysis has been done to confirm the validity of the proposed process.

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Analysis techniques for plastic bumper design (플라스틱 범퍼 설계를 위한 해석기법)

  • 심재우
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.13-18
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    • 1991
  • 여기서는 자동차 분야중 Plastic이 가장 많이 적용되고 있는 Bumper의 초기 설계 가능성 확인(Feasibility study) 및 최적 설계를 위한 유동해석, 구조해석 그리고 Blow Molding Back-Beam 해석을 위한 PITA(Polymer Inflation and Thinning Analysis) 등의 기법들에 대한 내용 및 적용 방법 등에 대하여 서술하였다. 특히, Energy Absorbing 역할을 하는 Back-Beam은 Blow Molding에 의한 설계방법에 촛점을 맞추었다.

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A Study on the Manufacturing of Large Size Hollow Shape Parts for Prototype-Car using Rapid Prototyping Technology and Vacuum Molding (쾌속조형 기술과 진공성형법을 이용한 시작차량용 대형 중공 부품의 제작에 관한 연구)

  • 박경수;양화준;최경현;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.362-365
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    • 2000
  • Rapid Prototyping(RP) techniques have revolutionized traditional manufacturing methods. These techniques allow the user to fabricate a part directly from a conceptual model before investing in production tooling and help develop new models with significant short time. This paper suggests to new process to manufacture large size hollow shape parts for prototype-car using Rapid Prototyping technology and Vacuum Molding with the reduction of delivery time. In addition, This paper introduces the dividing and combining method to make large size RP master model in spite of the limit of the build chamber dimensions of commercialized RP system and post-processing method to achieve sufficient surface quality.

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