• Title/Summary/Keyword: Block lifting

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A Study for Remained Efficiency of Correction Heating after Block Lifting (블록 리프팅 후 갑판 교정가열의 잔존 효율 연구)

  • Ha, Yun-Sok;Won, Seok-Hee;Yi, Myung-Su
    • Special Issue of the Society of Naval Architects of Korea
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    • 2008.09a
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    • pp.118-125
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    • 2008
  • The deck plates of ship block is made of thin plates in their construction. A main reason of using thin plates is that deck plates don't need to support large structural loads. Therefore, out-of-plane deformations between stiffeners are frequent in deck blocks. Because these are got right by correction heating, they continuously causes quality problems in the final dock-building process. According to preceding research, the lifting process by cranes would offset the effect of correction heating. This study finds out the remained efficiency of correction heating when tensional loads are added by a lifting to corrected parts. We used inherent strains in calculating the efficiency, and established the methodology where the positions for callings are. For getting more accurate positions, besides the structural lifting analysis, welding deformation analysis with upper block and measured data from a serial ship are also referenced.

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A Study on Remaining Efficiency of Thermal Straightening after Block Lifting

  • Ha, Yunsok;Yi, Myungsu
    • Journal of Advanced Research in Ocean Engineering
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    • v.1 no.3
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    • pp.148-156
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    • 2015
  • Deck plates of ships or offshore structures would make out-of-plane distortion for their thin thickness. These distortions are usually straightened by thermal straightening such as flame heating method. After thermal straightening, the blocks are lifted and moved by cranes to assemble it at dry-dock stage. After this lifting process, out-of-plane deformation again happens frequently. And then, they continuously cause quality and accuracy problems in the final dry-dock process. So, it takes more time for repair and correction working. According to preceding research, the lifting process by cranes would offset the effect on thermal straightening. The target of this study is to develop a methodology analyzing the remaining efficiency of thermal straightening after block lifting. The development was based on the assumption of yield state at straightening region. Therefore the remaining efficiency was obtained by different stiffness slope while lifting & relieving. The efficiency formula was designed using inherent strain, and we made a table of zero-efficiency by cooling speed and class rule's steels. As a result, if the stress orthogonal to straightened line is calculated during lifting analysis by FEA, the efficiency can be obtained linearly to the values in the table. Finally, even optimized carling position can be designed by considering the regional data from series project and welding region on deck.

DS/Block - a CAD-based software system for simulation of lifting and turnover of ship block (CAD를 이용한 선박 블록의 이동 및 반전 시뮬레이터 DS/Block의 개발)

  • Lee, Soo-Bum;Shin, Sang-Bum;Kim, Jung-Soo;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.164-169
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    • 2001
  • A comprehensive extension of functions and efficiency of the software system, DS/Block, developed earlier for the purpose of simulation of the motion of a ship block during lifting and turnover operation. A viewpoint change used in 3D-CAD is utilized and saves the time for displays of a series of configurations for the motion. The Euler parameters are adopted to convert 3 rotational degrees of freedom about global coordinate system to those about local coordinate system defined in Pro/ENGINEER. DS/Block provides FEM input data for stress and strain analyses. Several functions are incorporated for user-friendliness. DS/Block is to be tested and installed in a shipyard.

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Lifting Analysis Considering Three Dimensional Dynamic Responses of a Boom based on Finite Element Formulation (유한요소 붐 모델의 3차원 동적 거동을 고려한 리프팅 해석)

  • Park, Kwang-Phil;Cha, Ju-Hwan;Lee, Kyu-Yeul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.8
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    • pp.753-760
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    • 2010
  • In this paper, the lifting analysis of a floating crane with a shipbuilding block is performed. Since floating cranes are operated in ocean waves, six degree-of-freedom motions are considered in the dynamic equations of motions of the floating crane and the block. The boom of the floating crane is considered as an elastic body in the analysis, and is modeled as three dimensional beam based on the finite element formulation. The hydrostatic and hydrodynamic forces by a regular wave are considered as external forces. By solving the equations of motions numerically, the dynamic responses of the floating crane and the block are simulated. The simulation results with different wave directions are compared and the conditions which cause maximum responses are discussed.

A Study on the Behavior & Buckling Characteristics of Single-Layer Latticed Domes in the Erection Process (단층 래티스 돔의 Erection 중 거동 및 좌굴 특성)

  • Jung, Hwan-Mok;Kim, Cheol-Hwan;Hwang, Dong-Gyu
    • Journal of Korean Association for Spatial Structures
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    • v.8 no.3
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    • pp.45-51
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    • 2008
  • A single layer-latticed dome is advantageous for large span structures because it is very stiff despite the light weight of the structure itself. However, this structure becomes easily unstable during erection due to its large size. The Block method is popular with the large span structures. A partial block of the dome is fabricated on the ground and lifted by crane to a designated location of structures. The lifting point selection is very important to create a stable erection and to avoid buckling of members during the erection. The purpose of this study is to analyze the structural behaviors and buckling characteristics according to the lifting point of single-layer latticed domes with triangle network in order to take materials about the safe and economic erection. The conclusions are obtained as follow. 1) The buckling strength of the block part varies with the location of lifting points when it is erected. In case, the height of the dome is lower, the effort of buckling strength of the structure is higher. 2) In buckling strength, the effect of the lifting rope length is smaller than it of the lifting points change.

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A CAD-based Software for the Simulation of Lifting and Turnover of Ship Block (선박 블록의 이동 및 반전 시뮬레이션 프로그램 개발)

  • Lee, Soo-Beom;Shin, Sang-Beom;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.714-719
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    • 2000
  • In this paper, an application program is made to simulate the behavior of a ship block under various crane works and to generate data of lu9 reactions and wire tensions. The program is based on a CAD program, Pro/ENGINEER. A ship is composed of more than 100 ship blocks. In order to lift, move, turn, or put a ship block at a convenient location fur assembling, workers in a shipyard use cranes, wires, and lugs temporarily attached to the block. In the procedure of lifting and turning a ship block with a crane, it is important to find suitable lug points and wires to do the handling efficiently and prevent accidents. Evaluation of forces in lugs and wires is necessary, but the problem is rather complex due to nonlinearity and nonuniqueness. In the present development, the nonlinear system of equations for quasi-static equilibriums is derived and a Newton type solution method is adopted to solve the system. The importance of initial estimates to the solution is illustrated and two approaches are utilized and compared. With the program developed, users can assign lug points on the CAD model by mouse and choose various linking devices at each crane point. Users can try to simulate the motion for any prescribed conditions, compare the motion of the block and the reactions and choose appropriate lug points and the type of wires and lugs.

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Influence on properties of base metal after elimination of lifting-lug member in a dissimilar welding between steel base and steel lifting lug

  • Park, Jeongung;An, Gyubaek;Lee, Haewoo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.2
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    • pp.858-864
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    • 2019
  • The increasing demands of lifting lugs can be attributed to the rapid advancement of shipbuilding and offshore-structure production technologies and an exponential increase in the size of the block units of ship structures. Therefore, to ensure safety during the transportation and turnover of large blocks, it is important to determine the structural integrity and position of lifting lugs. However, because the manufacturing cost and availability of lugs are important considerations, low cost and easily obtainable steel compositions of grades different from those of the blocks are often used as alternatives. The purpose of this study is to investigate the effect of a lifting-lug metal on the physical properties of a base metal in a dissimilar welding between the base metal and lifting lug. The effect was evaluated by observing the metal microstructures and determining the hardness and dilution values on the cross-sectional surface of the lifting lug. According to the results of the metal microstructures, impact, hardness, and emission spectrochemical analysis at the surface from where the lug was removed confirmed that the chemical composition of the lifting-lug metal did not influence the physical properties of the base metal.

Cover Inequalities for the Robust Knapsack Problem

  • Park, Kyung-Chul
    • Management Science and Financial Engineering
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    • v.14 no.1
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    • pp.91-96
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    • 2008
  • Robust knapsack problem appears when dealing with data uncertainty on the knapsack constraint. This note presents a generalization of the cover inequality for the problem with its lifting procedure. Specifically, we show that the lifting can be done in a polynomial time as in the usual knapsack problem. The results can serve as a building block in devising an efficient branch-and-cut algorithm for the general robust (0, 1) IP problem.

Strength Assessment of T-type Lifting Lugs Considering Deformation of Blocks (블록의 변형을 고려한 T형 리프팅 러그의 강도 평가)

  • Lee, Joo-Sung;Kim, Min-Sul
    • Journal of Ocean Engineering and Technology
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    • v.29 no.4
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    • pp.309-316
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    • 2015
  • Lifting lugs are frequently used in shipyards to transport and turn over the blocks of ships and offshore structures. With the development of shipbuilding technology, blocks have increased in size, and block management technology has assumed a more important role in shipbuilding to enhance the productivity. For the sake of economics, as well as the safe design of a lug structure, a more rational design procedure based on a rigorous structural analysis is needed. This study investigated the strength characteristics of T-type lugs, considering the influence of blocks on which lugs are attached, by varying the in-plane and out-of-plane load direction. In this paper, the ultimate strength is also addressed for cases that include or do not include blocks in the strength analysis. In the present results, when there was a load acting in the normal direction to the block surface, the strength characteristics became poor, and the ultimate strength decreased. This paper ends by describing the need for further study to develop a more rational design for a lug structure.

Development of the Design System for the Lifting Lug Structure (탑재용 러그 구조의 설계 시스템 개발)

  • 함주혁
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.189-194
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    • 2000
  • Due to the rapid growth of ship building industry and increment of ship construction in Korea, several hundred thousand of lifting lugs per year, have been installed at the lifting positions of ship block and removed after finishing their function, therefore, appropriate design system for strength check or optimal design of each lug structure has been required in order to increase the capability of efficient design. In this study, design system of D-type lifting lug structure which is most popular and useful in shipyards, was developed for the purpose of initial design of lug structure. Developed system layout and graphic user interface for this design system based on the C++ language were explained step by step. Using this design system, more efficient performance of lug structural design will be expected on the windows of personal computer.

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