• Title/Summary/Keyword: Blasting Efficiency

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Improvement of Dry-blasting Efficiency for Ballast used as Aggregate of Paved Track (포장궤도 골재용 도상자갈의 건식 블라스팅 효율 향상 연구)

  • Lee, Il-Wha
    • Journal of the Korean Society for Railway
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    • v.13 no.1
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    • pp.78-83
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    • 2010
  • On the paved track, the ballast is used as aggregate for the filling layer using the pre-packed concrete technique. The most important condition of aggregate is adhesive strength with mortar. To satisfy this condition, surface of aggregate should be cleaned by water or others. In a paved-track method to be introduced domestically, an environment-friendly dry-washing technology which will replace the water-washing method has been developed. A dry-washing method was designed to blast the crushed weight material with a diameter of 0.3~0.5mm at high pressure to peel the surface of the aggregate. The study was intended to enhance the washing efficiency of dry-blasting technology and to that end, the tests including blasting material, content of fine aggregate depending on time elapsed, content of chloride, LA abrasion rate and compressive strength were conducted to recommend the efficient washing material and the process.

Optimum Delay Time of Electronic Detonator using Blast-induced Vibration Waveform Composition (발파진동 파형합성을 이용한 전자뇌관의 최적지연초시에 관한 연구)

  • Yoon, Ji-sun;Kim, Do-hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.129-139
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    • 2006
  • When blasting by imposing the time difference between two adjacent charge holes, the mutual interference phenomenon occurs depending the feature of blast. This interference phenomenon of blast amplifies or compensates the blast-induced vibration depending on the overlapping mechanism. Thus, this experiment aims at finding out the optimum delay time by measuring the blast vibration data from the single hole blast during the blasting test and composing each blasting waveform, and at proving the its efficiency by applying the composition delay time in the entire cross section. The experiment showed that the blasting-induced vibration was reduced by endowing an optimum delay time of electronic detonator appropriate to the rock quality of construction site compared to the typical delay time (20, 25ms) of existing detonator (non-electric and electric detonator). From these results, the excavation efficiency using blasting could be enhanced..

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Evaluation of Rock Fragmentation due to Artificial Joint Effect (인공절리에 의한 암석의 파쇄도 평가)

  • Noh, You-Song;Suk, Chul-Gi;Park, Hoon
    • Explosives and Blasting
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    • v.36 no.4
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    • pp.9-15
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    • 2018
  • Since the rock fragmentation by blasting can affect the subsequent processes including loading, hauling and secondary crushing, its control is essential for the assessment of blasting efficiency as well as production cost. In this study, we were analyzed the rock fragmentation by the direction of artificial joint. The underground blasting experiments were performed after forming the vertical and horizontal artificial joints. The blast fragmentation was conducted by the split-desktop which is a 2D image processing program. As a result, it was found that the horizontal artificial joint was evaluated to have lower overall the size of muck pile than the vertical artificial joint and the distribution of the size of muck pile was varied. It is possible that the direction of artificial joint could suppress the occur of oversize muck pile and control to a certain size or less.

A Study on Efficiency Improvement of Surface Preparation Process for Ship's Block - the Effect of Design and Operation Parameters for the Abrasive Recovery System (조선용 블록의 도장 전처리 효율 향상 연구 - 연마재 회수 효율 제어 인자별 특성 평가)

  • Baek Jea jin;Lee Byung Hun
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.198-205
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    • 2005
  • Reduction of labor hour for cleaning up of the used abrasives after blasting. is attempted by improving the efficiency of abrasive recovery process in the protective coating of ship's block, For this purpose, the theoretical background for pneumatic transport technology in the abrasive recovery system as well as experimental evaluation on the effect of design parameters such as flow pattern, saltation velocity and pressure drop on the efficiency of the abrasive recovery system are employed . By optimizing the operating parameters such as the length and diameter of the suction hose, specification of recovery device and recovery mouth, a new method which can dramatically increase the efficiency of abrasive recovery system, is proposed.

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A Case Study on Multiple-deck-charge Blasting with Electronic Detonators (전자뇌관과 다단장약을 이용한 발파 사례 연구)

  • Ko, Tae Young;Shin, Chang Oh;Lee, Hyo;Lee, Seung Cheol
    • Explosives and Blasting
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    • v.30 no.2
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    • pp.52-58
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    • 2012
  • A TBM launching shaft in DTL2 Contract 915 site is located in a typical hard Bukit Timah granite formation and lots of blasting work is required for shaft sinking. The original blast design used the electric detonator and ANFO blasts consisting of 30 holes per one blast with 1.5 m depth of drilling hole. However, significant delay of work and poor progress were expected due to the limitation of the number of blasting hole and strict vibration regulation on retaining systems. To overcome such constraints, an efficient new blasting method which can improve productivity and satisfy vibration limit was required. The revised blast design, using triple-deck blasts with electronic detonators and cartridge emulsion explosives, gives better construction performance and can reduce construction time. Such a new blasting technique can be effectively used for similar underground projects in the future where the volume of rock blasting is significant.

The Application of Gassed Bulk Emulsion to Quarry Blasting in Limestone Mine (석회석 광산 채석발파에서 Gassed Bulk Emulsion의 적용)

  • Min, Hyung-Dong;Jeong, Min-Su;Park, Yun-Seok;Lee, Eung-So;Lee, Won-Wook
    • Explosives and Blasting
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    • v.25 no.2
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    • pp.61-70
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    • 2007
  • Korean large limestone mines started to employ bulk emulsion explosives to improve the productivity in early 2000s. As the application of the bulk emulsion explosives became common in the mid 2000s, the bulk emulsion application increases overall performance but it tends to decrease the moving and heaving because it lacks in gas volume and heat energy. Therefore, the chemical gassing technique was introduced to improve the blasting efficiency of the existing bulk emulsion explosives. The chemical gassing is a technique to replacing GMB(Glass Micro Balloon), which is used for a sensitizer, with gassing agent to chemically sensitize it. This paper introduces the case of successful application of chemical gassing in a Korean large limestone mine. We also compared and evaluated the blast and work efficiency between bulk emulsion GMB & gassing agent (chemical gassing). The results indicate that the replacement of GMB with gassing agent improved fragmentation in the upper part and toe of a bench as well as moving efficiency of the material.

A Case of Application in Hard Rock Tunnel and Development of High Performance Emulsion Explosives (MegaMEX) (고성능 Emulsion 폭약(MegaMEX)의 개발 및 경암 터널에서의 적용 사례)

  • Min Hyung-Dong;Lee Yun-Jae;Park Yun-Seok;Choi Kyung-Yeol
    • Explosives and Blasting
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    • v.23 no.1
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    • pp.55-64
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    • 2005
  • Safe and cheap emulsion explosives have recently replaced the existing CD explosives in order for people to reduce the prime cost and to prevent the safety accidents from happening in construction and civil engineering sites. However, the emulsion explosives have been in reality fared with difficulties in terms of the blasting force when using them in the tunnel constructed in the rock mass composed of hard rock. In this regards, this study is to verify their blasting efficiency and possibility of construction by applying MegaMEX, one of the high performance Emulsion explosives, to the rock mass of hard rock. In terms of their blasting efficiency such as advance ratio and fragmentation, it has turned out that they have overcome the limit of the existing Emulsion explosives and they have had the equivalent level of MegaMITE, one of the GD(Gelatin dynamite) types of explosives while they have been also advantageous to the environmental aspects.

Numerical Study on Ground Vibration Reduction and Fragmentation in a Controlled Blasting Utilizing Directional U Shape Charge Holder (U형 장약홀더를 이용한 발파공법에서 지반진동 저감특성 및 파괴효율에 관한 수치해석적 연구)

  • Kim, Hyon-Soo;Baek, Beom-Hyun;Oh, Se-Wook;Han, Dong-Hun;Cho, Sang-Ho
    • Explosives and Blasting
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    • v.34 no.1
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    • pp.11-18
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    • 2016
  • It is necessary to minimize ground vibration and noise due to blasting work in urban environment. The blast induced ground vibration and noise are generally generated by a portion of detonation energy, where most of the energy is utilized for rock breakage and movement of rock mass. Recently a blast method utilizing U-shaped steel charge holder was suggested to reduce the ground vibration without decreasing destructive power toward the free surface. In this study, single hole blasting utilizing U-shaped steel charge holder were simulated and the stress waves caused by the detonation of explosives were monitored using AUTODYN software. In order to examine the fragmentation efficiency of the U-shaped steel charge holder, one free face blasting models which adapt the blast induced stress waves were simulated by dynamic fracture process analysis (DFPA) code. In addition, the general blasting models were also simulated to investigate the fragmentation effectiveness of the U-shaped steel charge holder in rock blasting.

A Study on Pneumatic Transport of Abrasive (연소재의 기력수송 특성 연구)

  • Baek, Jae-Jin;Yun, Won-Jun;Lee, Chae-Seok;Chung, Mong-Ku;Shin, Sang-Ryong;Kwon, Hyeog-Jun;Lee, Byung-Hun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1442-1447
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    • 2004
  • A significant amount of labor hour is being spent for clean up spent abrasives after blasting. So, for improving the efficiency of abrasive(grit) recovery process which acts as the neck of a battle in preceding coating stage, it was established the theoretical background for pneumatic transport technology in the abrasive recovery system as well as experimentally evaluated the effect of design parameters such as flow pattern, saltation velocity and pressure drop on the efficiency of the abrasive recovery system. And, by optimizing the operating parameter such as the length and diameter of suction hose, specification of recovery device, recovery mouth and hose connection method, a method which can dramatical1y increase the efficiency of abrasive recovery system, is derived.

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A Study on Excavation Method According to Passage under Adjacent Structure (인접구조물 하부통과에 따른 굴착공법에 대한 고찰)

  • Kim Tai-Hyun;Ko Chin-Surk;Cho Young-Dong
    • Explosives and Blasting
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    • v.23 no.1
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    • pp.31-39
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    • 2005
  • This study is based on the reseach about conte. track$(Dugso\~wonju)$ double line electric railway tunnel. Authors conducted test blasting to examine the effect of blasting pollution. To be conducted safe and effective work by using this result studies sailable substitution excavation method. No-vibration section generates continuously the vibration of breaker working to go abreast necessarily secondary fragmentation working and according to judging that application is actually difficult in case of the condition of study site, the period of construction, the cost of construction, the efficiency of construction, pre-heavy caliber horizontally boring working + line drilling method + vibration control secondary blasting method excavation working is possible from level within blast vibration standard.