• Title/Summary/Keyword: Blast furnace system

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Application of artificial intelligence to blast furnace operating control system

  • Yoshikawa, Hajime;Ukai, Tsuyoshi
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10b
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    • pp.115-120
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    • 1993
  • It is difficult to establish a mathematical furnace model and automatic-fumace control because of the difficulty in direct measurement of the inner condition of a blast furnace. To solve this problem, we has developed and actually operated a blast furnace operation control system using artificial intelligence tool to be applied to the blast furnace process computer system. Since this system has a function of automatic Treat level control, higher practicality has been proved than the previous guidance-level expert system. This paper introduces an outline of the system and the result of application.

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Constructing Database for Estimating Life Cycle CO2 emissions from Blast Furnace Slag (고로슬래그미분말의 전과정 CO2 배출원단위 평가 및 데이터베이스 구축)

  • Park, Jung-Hoon;Tae, Sung-Ho;Kim, Tae-Hyoung;Lee, Kang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.49-51
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    • 2012
  • This study was conducted as a part of database construction for development of CO2 assessment system for concrete to assess CO2 emissions and analyze characteristics of blast furnace slag manufactured in Korea through life cycle assessment method. For this, life cycle CO2 emissions assessment technique for construction materials was examined. The entire manufacturing process for blast furnace slag was analyzed on blast furnace slag manufacturer in Korea for application of assessment technique. Life cycle CO2 assessment was performed on blast furnace slag after classifying assessment process into raw material production step, raw material transportation step and construction material manufacture step.

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Thermal Characteristics of Concrete Fabricated with Blast Furnace Slag Subjected to Thermal Cycling Condition (고로슬래그 혼입 콘크리트의 고온 조건에서의 열역학 성능)

  • Yang, In-Hwan;Park, Ji-Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.414-420
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    • 2017
  • The thermal characteristics of concrete fabricated with blast furnace slag were investigated in this paper. Test parameters included water-binder ratio and the content of furnace slag. Experimental program were performed to measure mechanical properties including compressive strength and split tensile strength under high-temperature thermal cycling, and to measure thermal properties including thermal conductivity and specific heat. Test results showed that the residual compressive strength of mixtures with blast furnace slag was greater than that of mixture without blast furnace slag. In addition, thermal conductivity of mixtures with blast furnace slag was greater than that of mixtures without blast furnace slag. It indicates that blast furnace slag was favorable for charging and discharging in thermal energy storage system. Test results of this study would be used to design concrete module system of thermal energy storage.

Statistical Analysis of the Physical Properties in a Slag-OPC-Gypsum System as a Compound Mixing Ratio

  • You, Kwang-Suk;Lee, Kyung-Hoon;Han, Gi-Chun;Kim, Hwan;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.477-482
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    • 2007
  • The effect of the mixing ratio of compounds in a slag-OPC-Gypsum system on the physical properties of Slag cement is investigated in this study. $Na_2SO_4$ was used as an alkali activator. Blast furnace slag cement was prepared from a mixture of blast furnace slag, ordinary Portland cement and anhydride gypsum. The fluidity and the compressive strength according to the ratio of each mixture were analyzed in statistical analyses in order to discover the parameters influencing the fluidity and compressive strength. The results showed that the hydration of blast furnace slag took place with the addition of $Na_2SO_4$ and that column-crystalline ettringite was created as the main hydration product of the blast furnace slag. In addition, it was found that the compressive strength of blast furnace slag cement tends to increase when the ordinary Portland cement content is higher up to three days. However, it is known that the compressive strength tends to increase as the blast furnace slag content becomes higher with increases in the level of OPC after 28 days. As a result of this analysis, it is believed that the ordinary Portland cement content influences the initial compressive strength of blast furnace slag cement, and that in later days this is highly influenced by the slag content.

Properties of Reaction Rim on Blast Furnace Slag Grain with Alkali Activator according to Hydration Reaction (알칼리 자극제(刺戟劑)에 의해 고로(讀爐) 수쇄(水碎) 슬래그의 주위(周圍)에 형성(形成)된 Reaction Rim의 특성(特性))

  • Lee, Seung-Heun;Mun, Young-Bum
    • Resources Recycling
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    • v.18 no.3
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    • pp.42-48
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    • 2009
  • Since there are $OH^-,\;[SiO_4]^{4-}$ ion of high concentration at early hydration in the system added with activator (NaOH+$Na_2OSiO_2$) in the blast furnace slag, different from cement hydration, hydration progresses fast without induction period and forms reaction rim around the blast furnace slag grain. $0.6{\mu}m$ reaction rim was formed around the blast furnace slag grain from the 1 day of reaction period, and the thickness of reaction rim increases over the reaction time, growing to $1{\mu}m$ on the 28 days. Unreacted blast furnace slag grain deformed from angular shape to the spherical shape. Mole ratio of Ca/Si tends to decrease from inside of blast furnace slag grain to reaction rim. Difference of Ca/Si mole ratio between reaction rim and inside the blast furnace slag grain decreased and generated hydrate was a poor crystalline CSH(I) with Ca/Si mole ratio less than 1.5.

The Design of Filter for Hearth Liquid Level Estimation in Blast Furnace (고로 용융물 레벨 변화 추정을 위한 디지털 필터 설계)

  • Cho, Nae-Soo;Han, Mu-Ho;Kwon, Woo-Hyen;Choi, Youn-Ho
    • Journal of Sensor Science and Technology
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    • v.21 no.1
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    • pp.75-81
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    • 2012
  • Optimizing the tapping time of a blast furnace is important to a stable operation and life extension. To optimize the tapping time of the blast furnace, the location of Hearth Liquid Level should be recognized. There are several ways to measure the hearth liquid level in the blast furnace, such as Electromotive Force(EMF) measurement, pressure measurement by putting in nitrogen probe and manometry with strain gauge. In this paper, it will be discussed using strain gauge among the three methods. Conventional strain gauge must be revised periodically. Since, internal pressure, temperature of internal refractory material and wind pressure have effect on the strain gauge. However, static pressure value is required to compensate. To solve these problems, this paper suggests finding relationship between Hearth Liquid Level and strain gauge output, adding digital filter in strain gauge. Using the proposed method, it was possible to estimate the hearth liquid level and determine the appropriate tapping time. Usefulness of the proposed method through simulations and experimental results are confirmed.

Development of combustion zone monitoring system for a blast furnace (용광로 연소대 관리시스템 개발)

  • Choi, Tae-Hwa
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.3
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    • pp.318-322
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    • 1997
  • A prototype of combustion zone monitoring system as been developed and installed into tuyeres of the blast furnace. The system consists of CCD(charge coupled device) cameras, sonic flow meters, an image processor and a personal computer. The personal computer collects raceway luminance data and operational data from the image processor that is connected to the color CCD camera from the blast furnace process computer, respectively. In addition, the sonic flow meters supply coal injection rate data to the personal computer. Then, the personal computer evaluates the combustion conditions with the raceway inspection algorithm. This integrated monitoring system allows us to detect abnormal raceway conditions and the clogging status of coal injection pipe. The image processing techniques of the system enable us to effectively monitor unburnt coal sticking to tuyere tip and injection lance wear conditions. Such a developed system ensures rapid and precise raceway inspection. The image processing capability of the system has helped operator to early detect both the unburnt coal sticking problem and the errosion problem of injection lance. Furthermore, the system could control the abnormal raceway condition based the the analysis results obtained from combustion monitoring.

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Pulverized coal injection system development to raise combustion efficiencies of a blast furnace (고로의 연소효율을 높이기 위한 미분탄 공급 시스템 개발)

  • An, Young-Jin;Kang, Pub-Sung;Kwak, Na-Soo;Choi, Gyung-Min;Lee, Min-Cheol
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3163-3168
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    • 2008
  • Pulverized coal (PC) has become an important auxiliary fuel in the iron and steel industry since the technique of pulverized coal injection (PCI) system was developed for iron making. Combustion efficiencies of pulverized coal in blowpipes and tuyeres under various operational are numerically predicted to recognize the performance with the locations of nozzles in a blast furnace. A variety of parameters including the pulverized coal quantities, oxygen amounts, inlet temperature of the tuyeres and mass flow rate of coal carrier gas are taken into consideration. Also In order to develop more efficient than existing coal injection system, this study applies a flame measurement system using a charge couple device (CCD) camera and frame grabber. And it has used algorithms of auto sampling from flame shape information and composed the device for location control of PCI. This study find to further improve the blast furnace performance by the control of PCI locations.

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Fundamental Properties of High Strength Concrete Containing Blast Furnace Slag Using CBS-Dust as Admixture (CBS-Dust를 혼화재로 사용한 고로슬래그 미분말 함유 고강도 콘크리트의 기초적 특성)

  • Sin, Se-Jun;Han, Soo-Hwan;Lee, Dong-Joo;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.62-63
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    • 2020
  • In this study, fundamental properties of high strength concrete containing blast furnace slag are investigated analyzed according to CBS-Dust replacement rate. As the CBS-Dust replacement rate increased, air content, fluidity and strength decreased, but concrete with 5~10 % of CBS-Dust showed excellent compressive strength in its early age. Therefore, 5~10 % substitution of CBS-Dust on high strength concrete containing blast furnace slag will have a positive effect on reducing waste disposal cost and improving the strength.

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