• Title/Summary/Keyword: Blank design

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Optimum design of blank shape for press forming (최적 프레스가공을 위한 블랭크형상 설계)

  • Kim, Yeong-Seok;Park, Gi-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1141-1148
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    • 1997
  • In the stamping industry the blank shape to be stamped into a designed shape has been conventionally determined from the try out process by the press engineers. The work needs a lot of time and thus leads a loss of productivity. In this study boundary element method for 2-dimensional potential problem was used to design optimum blank shapes for irregular press forming. Here we assumed that the blank is controlled by blank holder only and material flow at blank holder was under potential flow. The developed PC code for designing the optimum blank shape shows that the blank shapes for optimal drawing can be calculated within a few minute in pentium PC and the calculated shapes agree well with the experiments. However the application of this method is constrained only to the pressed product with flat bottom.

A CAE Approach for Net-Shape Automobile Stamping Components of Aluminum Alloy (자동차용 알루미늄 합금 정형의 스탬핑 부품 성형을 위한 CAE기법개발)

  • 최한호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.45-48
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    • 1999
  • A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracking simulation has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup produce without machining after forming. Another general application appears in the blank design of a cup stamping with protruding flanges one of typical automobile components. The blank configurations derived by backward tracing simulation have been confirmed by a series of loading simulations. The approach for decision of an initial blank configuration presented in this study will be a milestone in fields of sheet forming process design.

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Comparison and Convergence of the Blank Space in Chinese and Japanese Graphic Design -Focusing on the Expression of Blank Space in Poster Design (중국과 일본 그래픽 디자인에서의 여백의 비교 및 융합연구 -포스터 디자인에서 여백 표현을 중심으로-)

  • Xie, Wenqian;Kim, Won-Seok
    • Journal of the Korea Convergence Society
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    • v.8 no.6
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    • pp.153-162
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    • 2017
  • Comparison and Convergence of the Blank Space in Chinese and Japanese Graphic Design This study discusses the philosophical foundation in Chinese and Japanese aesthetics. Most of the contemporary graphic designs in China lack influence or individual philosophy on aesthetics. In analyzing and comparing the use of blank-leaving in graphic design works showed that the traditional artistic sense of the blanks can enrich the cultural connotations of design and raise the artistic creation of the works. This paper used "convergence" to create a new approach on Chinese contemporary graphic design, especially on poster design. The application of blank-leaving in the graphic design has positive impact in the creation of excellent graphic design works that provide references and inspiration to develop a new blank on my own design.

Blank Design System for Sheet Forming (박판성형의 초기소재 설계시스템)

  • 김두현;이정민;박상후;양동열;김용환
    • Transactions of Materials Processing
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    • v.6 no.5
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    • pp.400-407
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    • 1997
  • Geometric mapping technique has been used to find the shape of initial blank for sheet forming. The method was chosen because of its simplicity and numerical efficiency. Error in blank shape were measured along deformation path by FE analysis of forming. Blank shape was modified by volume additionaddition/Subtractiontraction method with taking with taking into account of deformation path. Modified blank shape shows an acceptable result, showing the current method can be an useful tool for predicting blank shape in the practical application. More test will be done to verify the validity of the method.

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Optimization of Stretch Flange Forming of Laser Welded Tailored Blank (레이저 용접 테일러드 블랭크 신장 플랜지의 성형 최적화)

  • 인정제;안덕찬
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.283-293
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    • 2001
  • Laser welded tailored blanks(TB) are increasingly used in automotive parts. Among these, TB side panel has forming difficulties in stretch flanging areas such as front and center pillar lower region. To avoid splits in the stretch flanging areas, Proper design of blank shape and drawbeads are essential In this study, the forming simulaton is carried out to investigate the influences of blank shape and drawbeads on stretch flange formability of different thickness TB. And an optimization procedure including the effects of both the blank design and drawbeads is presented. The optimization procedure proposed in this study is expected to be effectively used in blank and die design of TB side panel.

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Blank Design for Sheet Metal Product Based on Direct Design Method (직접설계법에 의한 박판부품의 초기형상설계)

  • 윤정환;김상국;정관수;연의정
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.598-603
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    • 2000
  • In order to improve trial-and-error based conventional practices for optimizing forming processes, a direct design method to guide iterative design practices, called the ideal forming theory, has been previously developed. In the theory, material elements are required to deform following the minimum Plastic work Path. The theory can be used to determine the ideal initial blank shape needed to best achieve a specified final shape while resulting in optimum strain distributions. In this work, the direct design method based on the ideal forming theory was applied to design initial design shape for VCR deck chassis. Based on the solution of the ideal forming theory, FEM analysis was utilized to evaluate an optimum blank shape to be formed without tearing. Simulation results are in good agreement with experimental data. It was shown that the proposed sequential design procedure based on direct design method and FEM can be successfully applied to optimize the die design Procedure of sheet metal forming processes.

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Research of the Expression of 'Blank-Leaving' in Modern Films (현대 영상작품 속에 활용된 '여백' 의 표현방식에 관한 연구)

  • Zhang, Ying-ting;Lee, Dong-hun
    • Journal of Communication Design
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    • v.59
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    • pp.114-127
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    • 2017
  • At present, the research of the method of 'Blank-Leaving' can be easily found in works of arts and architecture, while it can be hardly discovered in the academic research of film and television. However, as a means of expression, 'Blank-Leaving' gives a unique artistic charm to film and television works, and its development has a positive aesthetic effect to film arts. In order to go into details of the thought of 'Blank-Leaving' in movies, this paper firstly discusses the definition of 'Blank-Leaving', the history and social origin of 'Blank-Leaving' as well as its relationship with Taoism and its application in traditional Chinese painting. Secondly, this article analyzes its function and artistic expression in the film and television and the ideas sublimation it brings to people by means of combining the thought of 'Blank-Leaving' in Taoism. Finally, this work put forward the method of innovation and perfection of 'Blank-Leaving' in film and television works. This paper shows that, as a means of expression, 'Blank-Leaving' has not only realized the value of beauty, but also strengthened the public awareness of film arts.

Design of Blank Support Structure for Large and Curved Thick Plate Forming (대면적 후곡판 성형을 위한 블랭크 지지구조 설계)

  • Kwak, B.S.;Yoon, M.J.;Jeon, J.Y.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.18-27
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    • 2018
  • As one of the functional metal parts in steam turbine diaphragm assembly, the hollow-partitioned turbine nozzle (stator) has large and thick geometries, as well as an asymmetric configuration. Therefore it is hard to support a metal blank in the die cavity. To ease this situation and control posture and position of metal blank (workpiece), a blank support structure is newly introduced. The blank support structure is basically composed of enlarged arms from the blank, guide pins and linear bearings. It can help to control the intermediate blank without a critical sliding phenomenon. The operation mechanism of this blank support structure, during thick plate forming for the hollow-partitioned turbine nozzle stator, is first evaluated. A series of FEM-based numerical simulations, with respect to the width of the guide arm as geometric design parameters, are carried out to investigate its applicable range. As the results, it is observed the blank support structure for this thick plate forming can guide the workpiece to have stable posture during the plate forming process.

A Study on the Optimal Blank Design Using Sensitivity Analysis Method (민감도법에 의한 최적블랭크 형상 설계에 관한 연구)

  • Sim, Hyeon-Bo;Son, Gi-Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.79-86
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    • 2000
  • In this study, a method of optimal blank design using the sensitivity analysis has been proposed. To get sensitivity a well-known commercial code PAM-STAMP has been used. In order to verify this method, formings of square cup, clover shaped cup and L shaped cup have been chosen as the examples. With the predicted optimal blank both computer simulation and experiment are performed. Excellent agreements are recognized between the numerical results and the target contour shapes. Through the investigation, the proposed systematic method of optimal blank design is found to be effective in the design of the deep drawing process.

A Study on the Generation of Initial Shape for the Initiation of Optimal Blank Design Sequence (최적블랭크 설계를 위한 초기형상 생성에 관한 연구)

  • 심현보;장상득;박종규
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.90-101
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    • 2004
  • An inverse mosaic method has been proposed to generate an initial blank shape from the final product shape. Differently from the geometric mapping method, the method can handle triangular patches. However, the generated blank shape is strongly dependent on the order of determination of nodes. In order to compensate the dependency error smoothing technique has been also developed. Although the accuracy has been improved greatly compared with the geometrical mapping method, the method has limitation, due to the no incorporation of plasticity theory. Even though the accuracy of the radius vector method is already proved. the method requires initial guess to start the method. In order to compromise the limitation of the present method and the radius vector method, the method has been connected to the radius vector method. The efficiency of the present optimal blank design method has been verified with some chosen examples.