• Title/Summary/Keyword: Blade-To-Blade

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A Surface Adaptive Moving Mechanism for Wind Turbine Blade Maintenance Robot (풍력발전기 유지보수로봇을 위한 표면 적응 이동 시스템)

  • Kim, Byunggon;Park, Sora;Jun, Minsoek;Jun, Kyungtae;Hong, Daehie
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.969-975
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    • 2013
  • As energy shortage is getting more serious, wind energy source is more promoted around the world. Blade is a key component of wind turbine. Local breakages and/or contamination in the blade bring degradation in aerodynamic efficiency and life-time. However, it is not easy and even dangerous for human workers to access the blade for inspection and maintenance since its size is huge and located at high mountains and rough sea, which are windy places. This paper deals with a novel moving mechanism that efficiently carries human workers or robots to the wind turbine blade. The proposed mechanism utilizes flexible tube with pressurized air that rolls and climbs over the blade surface. So, the tube naturally adapts the changing surface of the blade and acts no harm to it. This paper discusses about its concept, detail design, and advantages. The feasibility of the proposed mechanism is proved through experiments prototype.

Nano-surface Machining Technology of Tungsten Carbide Blade for MLCC Cutting Process (MLCC 절단용 초경합금 칼날의 나노표면 가공 기술)

  • Kang, Byung-Ook;Shin, Gun-hwi;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.41-46
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    • 2019
  • The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.

Flutter study of flapwise bend-twist coupled composite wind turbine blades

  • Farsadi, Touraj;Kayran, Altan
    • Wind and Structures
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    • v.32 no.3
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    • pp.267-281
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    • 2021
  • Bending-twisting coupling induced in big composite wind turbine blades is one of the passive control mechanisms which is exploited to mitigate loads incurred due to deformation of the blades. In the present study, flutter characteristics of bend-twist coupled blades, designed for load alleviation in wind turbine systems, are investigated by time-domain analysis. For this purpose, a baseline full GFRP blade, a bend-twist coupled full GFRP blade, and a hybrid GFRP and CFRP bend-twist coupled blade is designed for load reduction purpose for a 5 MW wind turbine model that is set up in the wind turbine multi-body dynamic code PHATAS. For the study of flutter characteristics of the blades, an over-speed analysis of the wind turbine system is performed without using any blade control and applying slowly increasing wind velocity. A detailed procedure of obtaining the flutter wind and rotational speeds from the time responses of the rotational speed of the rotor, flapwise and torsional deformation of the blade tip, and angle of attack and lift coefficient of the tip section of the blade is explained. Results show that flutter wind and rotational speeds of bend-twist coupled blades are lower than the flutter wind and rotational speeds of the baseline blade mainly due to the kinematic coupling between the bending and torsional deformation in bend-twist coupled blades.

Experimental Investigation of Blade-To-Blade Pressure Distribution in Contra-Rotating Axial Flow Pump

  • Cao, Linlin;Watanabe, Satoshi;Honda, Hironori;Yoshimura, Hiroaki;Furukawa, Akinori
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.4
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    • pp.130-141
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    • 2014
  • As a high specific speed pump, the contra-rotating axial flow pump with two rotors rotating reversely has been proved with higher hydraulic and cavitation performance, while in our previous researches, the potential interaction between two blade rows was distinctly observed for our prototype rotors designed with equal rotational speed for both front and rear rotors. Based on the theoretical and experimental evidences, a rotational speed optimization methodology was proposed and applied in the design of a new combination of contra-rotating rotors, primarily in expectation of the optimized blade pressure distributions as well as pertinently improved hydraulic performances including cavitation performance. In the present study, given one stationary and two rotating frames in the contra-rotating rotors case, a pressure measurement concept taking account of the revolutions of both front and rear rotors simultaneously was adopted. The casing wall pressure data sampled in time domain was successfully transferred into space domain, by which the ensemble averaged blade-to-blade pressure distributions at the blade tip of two contra-rotating rotors under different operation conditions were studied. It could be seen that the rotor pair with the optimized rotational speed combination as well as work division, shows more reasonable blade-to-blade pressure distribution and well weakened potential interaction. Moreover, combining the loading curves estimated by the measured casing wall pressure, the cavitation performance of the rotor pairs with new rotational speed combination were proved to be superior to those of the prototype pairs.

An Analysis about the Behavior of the Wiper Blade Including Incompressibility (비압축성을 고려한 와이퍼 블레이드의 거동 해석)

  • Chung, Won-Sun;Song, Hyun-Seok;Park, Tae-Won;Jung, Sung-Pil;Kim, Wook-Hyeon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.83-90
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    • 2010
  • The windshield wiper consists of 4 parts: a blade, an arm, a linkage and a motor. The wiper blade makes contact with the windshield and is designed to be operated normally at an angle of 30~50 degrees to the front glass. If the contact pressure between the wiper blade and windshield surface is too high, noise and wear of the rubber will result. On the other hand, if the contact pressure is too low, the performance will do badly, since foreign substances such as dust and stains will not be removed well. The pressure and friction of the wiper blade has a great influence on its effectiveness in cleaning the front window. This is due to the contact of the rubber with the window. This paper presents the dynamic analysis method to estimate the performance of the flat type blade of the wiper system. The blade has a nonlinear characteristic since the rubber is an incompressible hyper-elastic and visco-elastic material. Thus, Structural dynamic analysis using a complex contact model for the blade is performed to find the characteristics of the blade. The flexible multi-body dynamic model is verified by the comparison between test and analysis result. Also, the optimization using the central composite design table is performed.

CFD-based Thrust Analysis of Unmanned Aerial Vehicle in Hover Mode: Effects of Single Rotor Blade Shape (무인비행체 블레이드 형상 변화에 따른 단일로터의 제자리 비행 추력성능 분석)

  • Yun, Jae Hyun;Choi, Ha-Young;Lee, Jongsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.513-520
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    • 2014
  • An unmanned aerial vehicle (UAV) should be designed to be as small and lightweight as possible to optimize the efficiency of changing the blade shape to enhance the aerodynamic performance, such as the thrust and power. In this study, a computational fluid dynamics (CFD) simulation of an unmanned multi-rotor aerial vehicle in hover mode was performed to explore the thrust performance in terms of the blade rotational speed and blade shape parameters (i.e., taper ratio and twist angle). The commercial ADINA-CFD program was used to generate the CFD data, and the results were compared with those obtained from blade element theory (BET). The results showed that changes in the blade shape clearly affect the aerodynamic thrust of a UAV rotor blade.

Unsteady Flow Fields in a Rotor Blade Passage by Wake Passing (회전익 채널내 후류장에 의한 비정상 유동특성에 관한 연구)

  • Kim, Youn J.;Jeon, Y.-R
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.4 s.5
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    • pp.16-23
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    • 1999
  • The characteristic of unsteady flowfields on gas turbine, particularly on a rotor blade surface has been numerically investigated. The unsteady flow in a rotor blade passage as a result of wake/blade interaction is modeled by the inviscid flow approach, and solved by Euler equations using a time accurate marching scheme. Unsteady flow in the blade passage is induced by periodically moving a wake model across the passage inlet. The wake model used in this study is the Gaussian wate model in which the wake flow is assumed to be parallel with uniform static pressure and uniform relative total enthalpy. Numerical results show that for the case of Ps/Pr=1.5, the velocity and pressure distribution on the blade surfaces have much more complex profiles than for the case of Ps/Pr=1.0.

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LP Compressor Blade Vibration Characteristics at Starting Conditions of a 100 MW Heavy-duty Gas Turbine

  • Lee, An-Sung
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.895-903
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    • 2004
  • In this paper are presented the blade vibration characteristics at the starting conditions of the low pressure multistage axial compressor of heavy-duty 100 MW gas turbine. Vibration data have been collected through strain gauges during aerodynamic tests of the model compressor. The influences of operating modes at the starting conditions are investigated upon the compressor blade vibrations. The exciting mechanisms and features of blade vibrations are investigated at the surge, rotating stall, and buffeting flutter. The influences of operating modes upon blade dynamic stresses are investigated for the first and second stages. It is shown that a high dynamic stress peak of 120 MPa can occur in the first stage blades due to resonances with stall cell excitations or with inlet strut wake excitations at the stalled conditions.

Investigation of the High Cycle Fatigue Crack of the Gas Turbine Compressor Blade Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 압축기 블레이드 피로균열 해석)

  • Yun, Wan-No;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.107-112
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    • 2010
  • A gas turbine consists of an upstream compressor and a downstream turbine with a combustion chamber, and also the compressor and the turbine are generally coupled using a single shaft. Large scale gas turbine compressor is designed as multi-stage axial flow and the blade is fan-type which is thick and wide. Recently radial cracking happens occasionally at the compressor blade tip of large scale gas turbine. So, FEM was performed on the compressor blade and vibration modes and dynamic stresses were analyzed. According to the analysis, 9th natural frequency mode of the blade, which is 2 strip mode, is near the vane passing frequency by the vane located at the upstream of the blade.

Optimization of Intentional Mistuning for Bladed Disk : Damping and Coupling Effect (블레이드 디스크의 International Mistuning 최적화 : 감쇠와 커플링효과)

  • Choi, ByeongKeun;Kim, WonChul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.429-436
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    • 2005
  • In turbomachinery rotor, there are small differences in the structural and/or geometrical properties of individual blades, which are referred to as blade mistuning. Mistuning effect of the forced response of bladed disks can be extremely large as often reported in many studies. In this paper, the pattern optimization of intentional mistuning for bladed disks considering with damping and coupling effect is the focus of the present investigation. More specifically, the class of intentionally mistuned disks considered here is limited, for cost reasons, to arrangements of two types of blades (A and B, say) and Genetic Algorithm and steepest descent method are used to optimize the arrangement of these blades around the disk to reduce the forced response of blade with different damping and coupling stiffness. Examples of application involving both simple bladed disk models and a 17-blade industrial rotor clearly demonstrate the significant benefits of using this class of intentionally mistuned disks.