• Title/Summary/Keyword: Blade cooling

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Numerical Analysis of Heat Transfer and Flow Characteristics on Squealer Tip of Gas Turbine Blade (가스터빈 블레이드 팁의 열전달과 유동 특성에 대한 수치적 해석)

  • Jiao, Liu;Kang, Youngseok;Kim, Donghwa;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1062-1070
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    • 2016
  • The heat transfer and flow characteristics of gas turbine blade tip were investigated in this paper by using the conjugate heat transfer analysis. The rotor inlet boundary condition profile which was taken from the first stage nozzle outlet was used to analyse. The profile contained the velocity and temperature information. This study presents the influence of tip clearance about aerodynamic loss, heat transfer coefficient and film cooling effectiveness with the squealer tip designed blade model which tip clearance variation range from 1% to 2.5% of span. Results showed that the aerodynamic loss and the heat transfer coefficient were increased when the tip clearance was increased. Especially when the tip clearance was 2% of the span, the average heat transfer coefficient on the tip region was increased obviously. The film cooling effectiveness of tip region was increasing with decreasing of the tip clearance. There was high film cooling effectiveness at cavity and near tip hole region.

A Study on the Structural Integrity of the First Stage Turbine Blade Caused by Thermal Barrier Coatings and the Cooling Design of the Nozzle (터빈 노즐 및 열차폐 코팅에 따른 고압 1 단 터빈 블레이드의 구조 건전성 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho
    • Transactions of the KSME C: Technology and Education
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    • v.4 no.2
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    • pp.93-99
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    • 2016
  • High pressure nozzles and turbines of a gas turbine engine should be required to be operated under extreme operating conditions in order to maximize the performance. Engine manufactures have utilized nickel-base superalloys, enhanced cooling design, and thermal barrier coating techniques to overcome them and furthermore, material modeling, finite element analysis, optimization techniques, and etc. have been utilized widely for elaborate predictions. We aim to evaluate the effects on the low cycle fatigue life of the high pressure turbine blade caused by thermal barrier coatings and the cooling design of the endwall of the first stage turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and then the results were the input for the assessment of low cycle fatigue life at several critical zones.

Practical Study on Optimal Design of Axial-flow Fan (축류팬의 실용적 최적 설계에 대한 연구)

  • Lee Yeonkyoung;Sah Jongyoub
    • 한국전산유체공학회:학술대회논문집
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    • 2000.05a
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    • pp.73-77
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    • 2000
  • Small-sized fans for cooling electronic components are usually produced by injection molding in unified form including blade and hub. However, in case of middle and large-sized fans, they deal ill various products with varied numbers of blade or stagger angles after designing a single blade by molding or aluminum die casting. At this occasion, it is necessary to study design method for high-performance axial fans can be operated with various numbers of blades or stagger angle using unique blade for specified conditions. Therefore, the goal in this study is developing a optimal design method which improves performance of axial fans within the large range of operating by single blade.

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Pressure Drop and Refrigerant-Entrainment Characteristics of the Eliminators used in Absorption Chillers (흡수식 냉동기용 엘리미네이터의 압력손실 및 액적유입 특성)

  • 정시영;류진상;이상수;이정주
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.2
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    • pp.109-115
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    • 2003
  • The performance of two vertical-blade eliminators (V1, V2) and two horizontal-blade ones (H1, H2) for absorption chillers were tested in terms of pressure drop and refrigerant entrainment. The test was carried out using a wind tunnel with a cross section of 300 mm$\times$300 mm. The pressure drop of four eliminators tested was found to be in the rage of 1.0~2.7mm $H_2O$ at the face velocity of 2m/s. In the refrigerant entrainment test the vertical-blade eliminators showed much better performance than the horizontal-blade ones. The horizontal-blade eliminators showed satisfactory results at the air velocity of 2m/s but exceeded the limit value at 3 m/s. Since the cooling capacity of a machine is lowered by about 2.5% at the pressure drop of 1 m $H_2O$, more researches are required to reduce the pressure drop in the eliminator.

Optimization of Fan-Shaped Hole for Gas Turbine Blade on Thin Wall (가스터빈 블레이드의 얇은 벽에서의 팬 형상 홀 최적화)

  • Hyun, Minjoo;Park, Hee Seung;Kim, Taehyun;Song, Ho Seop;Lee, Hee Jae;Cho, Hyung Hee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.4
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    • pp.71-77
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    • 2021
  • Several cooling techinques have been studied for protecting gas turbine blades from hot gas. In terms of film-cooling techniques, various shapes of film cooling holes have been studied including fan shaped holes, which are used on gas turbine blades. However, owing to increasing demands on smaller gas turbines, a research on film-cooling holes on thin walls is required. This study was conducted at blowing ratios of 1 and 2, using numerical analysis. Through the numerical analysis, the effect of geometrical parameters on the effectiveness of fan-shaped hole film cooling was studied. Moreover, optimization was performed on three geometrical parameters: metering length, lateral expansion angle and forward expansion angle. As a result, we realized that the optimal fan-shaped holes on each blowing ratio were found to have very similar geometry and cooling performance.

NUMERICAL STUDY ON FILM-COOLING EFFECTIVENESS FOR VARIOUS FILM-COOLING HOLE SCHEMES (다양한 막냉각 홀 형상에 대한 막냉각 효율의 수치해석)

  • Kim, S.M.;Lee, K.D.;Kim, K.Y.
    • Journal of computational fluids engineering
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    • v.16 no.4
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    • pp.92-99
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    • 2011
  • In order to protect the turbine blade from working fluid of high temperature, many cooling techniques such as internal convection cooling, film cooling, impinging jet cooling and thermal barrier coating have been developed. With all other things, film-cooling has been widely used as the important alternative. In the present work, numerical analysis has been performed to investigate and to compare the film-cooling performance of various film-cooling hole schemes such as cylindrical, crescent, louver, and dumbbell holes. To analyze the turbulent flow and the film-cooling mechanism, three-dimensional Reynolds-averaged Navier-Stokes analysis has been performed with shear stress transport turbulence model. The validation of numerical results has been assessed in comparison with experimental data. The characteristics of fluid flow and the film-cooling performance for each shaped hole have been investigated and evaluated in terms of centerline, laterally averaged and spatially averaged film-cooling effectivenesses. Among the film cooling holes, the dumbbell shaped hole shows better film-cooling effectiveness than the other shaped holes. And the louver and cylindrical shaped hole show the worst film cooling performance, and concentrated flows on near the centerline only.

3-Dimensional Analysis for Film Cooling adjacent Injection Hole (분사구 인접영역에서의 막냉각에 관한 3차원 해석)

  • 이용덕;이재헌
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2590-2600
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    • 1993
  • The present paper describes numerical predictions for the film cooling effectiveness from a row of hole at various injection ratios and injection alngles.Numerical calculations were performed to investigate film cooling effectiveness and the characteristics of flow and temperature distributions in the region near the downstream of injection hole including the region of adverse pressure gradient. The elliptic 3-dimensional governing equations with variable thermal properties were solved by SIMPLE algorithm. The results showed that the presence of adverse pressure gradient in the region near the downstream of injection hole induces large temperature gradient. At injection angle of $35^{\circ}$ the average film cooling effectiveness was increased as increased of injection ratio up to 1.0. At injection angle of $90^{\circ}$ however, the average film cooling effectiveness was decreased from injection ratio larger than 0.4.

Optimal Design using Flow-structure Interaction Analysis Method of Engine Generator Cooling Fan (엔진발전기 냉각팬의 유동-구조 연성해석 기법을 이용한 최적설계)

  • Kim, Seung Chul
    • Journal of the Korean Institute of Gas
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    • v.24 no.3
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    • pp.47-53
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    • 2020
  • In this study, the optimization design data was presented by analyzing the performance and durability of the cooling fan by one-way fluid-structure interaction analysis of the cooling fan shape used in the engine generator. For this purpose, a steady-state analysis was performed on the flow field inside the cooling fan, and the durability was analyzed by using the steady-state calculation results as input data for structural analysis. Six types were modeled for fluid analysis by changing the blade and sweep angle of the cooling fan, and the ratio of mass flow rate and torque was best in A type, but B type with relatively large mass flow rate was the best. It was judged to have flow performance. As a result of examining the structural analysis by setting the four blade thickness of the B type selected through the fluid analysis, it was judged that B Type-3 is the most suitable when considering the fatigue safety factor.

Rib-Dimple Compound Cooling Techniques in a Gas Turbine Blade Cooling Channels with an Aspect ratio (4:1) (4:1 종횡비를 갖는 가스터빈 블레이드 냉각 유로에서의 립-딤플 복합 냉각 특성 연구)

  • Choi, Yong-Duck;Kim, Seok-Beom;Lee, Yong-Jin;Kim, Jin-Kon;Kwak, Jae-Su
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.304-310
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    • 2010
  • Heat transfer coefficients in a dimpled channel, a ribbed channel, and a rip-dimple compound channel were measured by the transient liquid crystal technique. The channel aspect ratio, the rib height, the rip pitch, and the rib angle were 4:1, 6 mm, 60 mm and $60^{\circ}$, respectively. The dimple diameter and the center-to-center distance were 6mm and 7.2 mm, respectively, and the Reynolds number range was 30,000-50,000. Results showed that the heat transfer coefficients were increased by the angled rib. For the dimple-rib compound cooling cases, the heat transfer coefficients were further augmented and the thermal performance factor for the case was the highest.

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