• Title/Summary/Keyword: Blade Optimization

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Multi-condition optimization and experimental verification of impeller for a marine centrifugal pump

  • Wang, Kai;Luo, Guangzhao;Li, Yu;Xia, Ruichao;Liu, Houlin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.71-84
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    • 2020
  • In order to improve the performance of marine centrifugal pump, a centrifugal pump whose specific speed is 66.7 was selected for the research. Outlet diameter D2, outlet width b2, blade outlet angle β2, blade wrap φ and blade number z of the impeller were chosen as the variables. The maximum weighted average efficiency and the minimum vibration intensity at the base were calculated as objectives. Based on the Latin Hypercube method, the impeller was numerically optimized. The numerical results show that after optimization, the amplitudes of pressure fluctuation on the main frequency at different monitoring points decrease in varying degrees. The radial force on impeller decreases obviously under off-design flow rates and is more symmetrical during the operation of the pump. The variation of the axial force is relatively small, which has no obvious relationship with the rotating angle of the impeller. The energy performance and vibration experiment was performed for verifying. The test results show that the weighted average efficiency under 0.8Qd, 1.0Qd and 1.2Qd increases by 4.3% after optimization. The maximal vibration intensity at M1-M4 on the pump base reduced from 0.36 mm/s to 0.25 mm/s, decreasing by 30.5%. In addition, the vibration velocities of bracket in pump side and outlet flange also have significant reductions.

SHAPE OPTIMIZATION OF THE AIRFOIL-GUIDE VANES IN THE TURNING REGION FOR A ROTATING TWO-PASS CHANNEL (곡관부 열전달 성능 강화를 위한 에어포일형 가이드 베인의 형상 최적설계)

  • Moon, M.A.;Kim, K.Y.
    • Journal of computational fluids engineering
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    • v.17 no.2
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    • pp.1-10
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    • 2012
  • This paper presents the numerical simulation results of heat transfer and friction loss for a rotating two-pass duct with the airfoil-guide vanes in the turning region. The Kriging model is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of flow field and heat transfer with shear stress transport turbulent model. To improve the heat transfer performance, angle and location of the airfoil-guide vanes have been selected as design variables. The optimization problem has been defined as a minimization of the objective function, which is defined as a linear combination of heat transfer related term and friction loss related term with a weight factor. The airfoil-guide vanes in the turning region keep the high level of heat transfer while the friction loss has a low value. By comparing the presence or absence of airfoil-guide vanes, it is shown that the airfoil-guide vanes exhibited the best heat transfer performance to improve the blade cooling except the first passage.

Design Optimization of Mixed-flow Pump in a Fixed Meridional Shape

  • Kim, Sung;Choi, Young-Seok;Lee, Kyoung-Yong;Kim, Jun-Ho
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.14-24
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    • 2011
  • In this paper, design optimization for mixed-flow pump impellers and diffusers has been studied using a commercial computational fluid dynamics (CFD) code and DOE (design of experiments). We also discussed how to improve the performance of the mixed-flow pump by designing the impeller and diffuser. Geometric design variables were defined by the vane plane development, which indicates the blade-angle distributions and length of the impeller and diffusers. The vane plane development was controlled using the blade-angle in a fixed meridional shape. First, the design optimization of the defined impeller geometric variables was achieved, and then the flow characteristics were analyzed in the point of incidence angle at the diffuser leading edge for the optimized impeller. Next, design optimizations of the defined diffuser shape variables were performed. The importance of the geometric design variables was analyzed using $2^k$ factorial designs, and the design optimization of the geometric variables was determined using the response surface method (RSM). The objective functions were defined as the total head and the total efficiency at the design flow rate. Based on the comparison of CFD results between the optimized pump and base design models, the reason for the performance improvement was discussed.

Optimization of a horizontal axis marine current turbine via surrogate models

  • Thandayutham, Karthikeyan;Avital, E.J.;Venkatesan, Nithya;Samad, Abdus
    • Ocean Systems Engineering
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    • v.9 no.2
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    • pp.111-133
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    • 2019
  • Flow through a scaled horizontal axis marine current turbine was numerically simulated after validation and the turbine design was optimized. The computational fluid dynamics (CFD) code Ansys-CFX 16.1 for numerical modeling, an in-house blade element momentum (BEM) code for analytical modeling and an in-house surrogate-based optimization (SBO) code were used to find an optimal turbine design. The blade-pitch angle (${\theta}$) and the number of rotor blades (NR) were taken as design variables. A single objective optimization approach was utilized in the present work. The defined objective function was the turbine's power coefficient ($C_P$). A $3{\times}3$ full-factorial sampling technique was used to define the sample space. This sampling technique gave different turbine designs, which were further evaluated for the objective function by solving the Reynolds-Averaged Navier-Stokes equations (RANS). Finally, the SBO technique with search algorithm produced an optimal design. It is found that the optimal design has improved the objective function by 26.5%. This article presents the solution approach, analysis of the turbine flow field and the predictability of various surrogate based techniques.

Development of Aerodynamic Shape Optimization Program for Horizontal Axis Wind Turbine Blade (수평축 풍력 블레이드 공력 형상 최적화 설계 프로그램 개발)

  • Yoo, Cheol;Son, Eunkuk;Hwang, Sungmok;Choi, Jungchul;Lee, Jin-Jae;Kim, Seokwoo;Lee, Gwang-Se
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.9-16
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    • 2017
  • In this paper, the aerodynamic design process of wind turbine blades is established. The optimization design strategy is presented and the constraints that must be reviewed during the aerodynamic design process are summarized. Based on this, this study developed a BEMT-based aerodynamic optimal design program that can be applied easily to actual work, not only for research purposes, but also can be integrated from the initial concept design stage to the final 3D shape detail design stage. The developed program AeroDA consisted of a concept design module, basic design module, optimal TSR module, local shape optimization module, performance analysis module, design verification module, and 3D shape generation module. Using the developed program, an improved design of the 5MW blade by NREL was made, and it was confirmed that this program could be used for design optimization. In addition, a 10kW blade aerodynamic design and turbine detailed performance analysis were carried out, and it was verified by a comparison with the commercial program DNVGL Bladed.

Comparative study of sediment erosion on alternative designs of Francis runner blade

  • Rajkarnikar, Bidhan;Neopane, Hari P.;Thapa, Biraj S.
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.3
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    • pp.183-192
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    • 2015
  • The aim of this study was comparative analysis of sediment-induced erosion on optimized design and traditional design of Francis runner blade. The analysis was conducted through laboratory experiments in a test rig called Rotating Disc Apparatus. The results showed that the extent of erosion was significantly less in the optimized design when compared based on the material loss. It was observed that the optimized design could reduce sediment erosion by about 14.4% if it was used in place of the reference design for entire duration of the experiment. Based on the observations and results obtained, it has been concluded that the optimization of hydraulic design of blade profile of Francis runner can significantly reduce the effect of sediment-induced erosion.

Development of an aerodynamic design program for a small wind turbine blade (소형풍력발전기용 블레이드 공력설계 프로그램 개발)

  • Yoon, Jin-Yong;Paek, In-Su;Yoo, Neung-Soo
    • Journal of the Korean Solar Energy Society
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    • v.33 no.1
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    • pp.40-47
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    • 2013
  • An aerodynamic design tool was developed for small wind turbine blades based on the blade element momentum theory. The lift and drag coefficients of blades that are needed for aerodynamic blade design were obtained in real time from the Xfoil program developed at University of Illinois. While running, the developed tool automatically accesses the Xfoil program, runs it with proper aerodynamic and airfoil properties, and finally obtains lift and drag coefficients. The obtained aerodynamic coefficients are then used to find out optimal twist angles and chord lengths of the airfoils. The developed tool was used to design a wind turbine blade using low Reynolds number airfoils, SG6040 and SG6043 to have its maximum power coefficient at a specified tip speed ratio. The performance of the blade was verified by a commercial code well known for its prediction accuracies.

Design Optimization of Blade Stiffened Laminated Composite Plates (보강된 적층평판의 최적화 설계)

  • Shin, Yung Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.1
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    • pp.65-74
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    • 1993
  • The buckling load of a blade stiffened laminated composite plate having midplane symmetry is maximized for a given total weight. The thicknesses of the layers and the width and height of the stiffener are taken as the design variables. Buckling analysis is carried out using a finite element method. The optimization problem is solved using an IMSL subroutine. Due to the highly nonlinear nature of the optimality equations, several local optimum solutions are found. Various combinations of fiber orientation for the laminate layers and the blade stiffener are investigated to examine their relative efficiency. Out of several cases examined, the best design was produced from the combination of ($0^{\circ}Beam/0^{\circ}/90^{\circ}$)s.

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Blade Design Optimization for 5MW HAWT Considering Wind Environment on Domestic West-South Coast (국내 서남해안 풍황을 고려한 5MW급 수평축 풍력터빈 블레이드의 최적설계)

  • Park, Kyung-Hyun;Jun, Sang-Ook;Jung, Ji-Hun;Cho, Jun-Ho;Lee, Ki-Hak;Lee, Dong-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.58.2-58.2
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    • 2011
  • 본 연구에서는 5MW급 수평축 풍력터빈 블레이드에 대해 국내 서남해안의 풍속특성을 고려한 최적설계를 수행 하였다. 최적설계를 수행하기 위해 블레이드 해석은 Blade Element and Momentum Theory를 이용 하였으며, 설계 시 적용된 기저형상은 NREL에서 제안한 5MW급 풍력터빈 블레이드을 선정하였다. 최적설계를 수행하기 전 설계에 사용된 설계변수들이 풍속에 대해 어떠한 경향을 가지고 있는지 알아보기 위해 Parametric Study를 수행 하였으며, 최적설계는 다목적 최적화 유전 알고리즘인 NSGA-II를 이용하여 평균풍속이 낮은 서남해안의 연간에너지 생산량과 설비이용률을 최대화하였다. 최적화 결과들로부터 설계 조건에 맞는 최적해를 도출 할 수 있었으며, 이를 통해 기저형상의 연간에너지 생산량 및 설비이용률을 보다 향상 시킬 수 있었다.

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Performance Characteristics of Double-Inlet Centrifugal Blower According to Inlet and Outlet Angles of an Impeller (임펠러 입출구각에 따른 양흡입 원심송풍기 성능특성)

  • Lee, Jong-Sung;Jang, Choon-Man
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.2
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    • pp.191-199
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    • 2014
  • Effects of design variables on the performance of a double-inlet centrifugal blower have been analyzed based on the three-dimensional flow analysis. Two design variables, blade inlet and outlet angles, are introduced to enhance a blower performance. General analysis code, ANSYS-CFX13, is employed to analyze internal flow and a blower performance. SST turbulence model is employed to estimate the eddy viscosity. Throughout the shape optimization of an impeller at the design flow condition, the blower efficiency and pressure are successfully increased by 4.7 and 1.02 percent compared to reference one. It is noted that separated flow observed near cut-off region can be reduced by optimal design of blade angles, which results in stable flow pattern in the blade passage and increase of a blower performance. The stable flow at the impeller also makes good effects at the outlet of a volute casing.