• Title/Summary/Keyword: Blade Gear

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Study on the Development of High-speed Rotary Tilling System for Power Tiller (경운기의 고속 로터리 경운시스템 개발에 관한 연구)

  • 이승규;김성태;우종구;김재영
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.423-430
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    • 2001
  • The purpose of this study is to develop high-speed rotary tillage system for a power tiller by improving the rotary blade and the power train of transmission. Mechanical structure of gear train of rotary drive of conventional power tiller was simplified so that power can be transmitted directly from second shaft to tilling speed change shaft by rotating freely the transfer gear which changes the direction of rotation of shafts using needle bearing installed into middle shaft. A new gear train suitable for the single-edged rotary blade and high-speed rotary drive was developed with the rotational speed of rotary shaft faster than 7.5% at 1st-speed and 1.4% at 2nd-speed the one of conventional system by changing the numbers of teeth of gears of middle shaft, tilling speed change shaft and PTO shaft. Using the developed gear train for high-speed rotary drive, field tests were performed to compare tillage performances by the developed single-edged blade and by the conventional double-edged blade. The results showed that the performances by the single-edged blade compared with the one by the double-edged blade was improved about 18% in field capacity, about 34% in fuel consumption, and 9.4% in soil crushing ratio. Therefore, it may be concluded that tillage performance by the single-edged blade was improved compared to the one by the conventional blade. Evaluation of the developed system consisting of single-edged blade and gear train for high-speed rotary drive in field revealed that tillage performance of the developed system was similar to the one of field test conducted using the system consisting of single-edged blade and gear train for rotary drive of conventional power tiller However, considering the higher cone index of the upland field where evaluation was carried out compare to the one of the ordinary paddy field, it may be concluded that tillage performance of the developed rotary tilling system better than the one of conventional system.

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Micro-vibration Isolation Performance of X-band Antenna using Blade Gear (블레이드 기어를 적용한 X-밴드 안테나 미소진동 절연성능)

  • Jeon, Su-Hyeon;Kwon, Seong-Cheol;Kim, Tae-Hong;Kim, Yong-Hoon;Oh, Hyun-Ung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.893-899
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    • 2014
  • X-band antenna has been widely used to effectively transmit the high resolution image data from the observation satellite to the ground station. To achieve above mission, X-band antenna is mainly composed of the 2-axis gimbal system using stepping motors and gears. However, the micro-vibration induced by the stepping motor actuation and the imperfect gear teeth alignment during this on-orbit operation is the main source of image quality degradation. In this paper, X-band antenna combined with a blade gear for micro-vibration isolation was suggested and investigated. The structural safety of the blade gear with low rotational stiffness was confirmed by structure analysis based on the derived torque budget. The isolation performance of the X-band antenna with the blade gear was verified through micro-vibration measurement test using the dedicated micro-vibration measurement device proposed in this study.

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Micro-vibration Isolation Performance of X-band Antenna Using Blade Gear (블레이드 기어를 적용한 2축 짐발 구동 안테나의 미소진동 절연성능)

  • Jeon, Su-Hyeon;Kwon, Seong-Cheol;Kim, Tae-Hong;Kim, Yong-Hoon;Oh, Hyun-Ung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.5
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    • pp.313-320
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    • 2015
  • A 2-axis gimbal-type X-band antenna has been widely used to effectively transmit the high resolution image data from the observation satellite to the desired ground station. However, a discontinuous stepper motor activation for rotating the pointing mechanism in azimuth and elevation directions induces undesirable micro-vibration disturbances which can result in the image quality degradation of a high-resolution observation satellite. To enhance the image quality of the observation satellite, attenuating the micro-vibration induced by an activation of the stepper motor for rotational movements of the antenna is important task. In this study, we proposed a low-rotational-stiffness blade gear applied to the output shaft of the stepper motor to obtain the micro-vibration isolation performance. The design of the blade gear was performed through the structure analysis such that this gear is satisfied with the margin of safety rule under the derived torque budget. In addition, the micro-vibration isolation performance of the blade gear was verified through the micro-vibration measurement test using the dedicated micro-vibration measurement device proposed in this study.

Analysis of the Structural Failure of Marine Propeller Blades

  • Lee, Chang-Sup;Kim, Yong-Jik;Kim, Gun-Do;Nho, In-Sik
    • Journal of Ship and Ocean Technology
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    • v.6 no.3
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    • pp.37-45
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    • 2002
  • A series of detailed study was performed to identify the sources of the propeller blade failure and resolve the problem systematically, by use of the theoretical tools and by the direct measurement and observation in the full-scale sea trials. The selection of inexperienced propulsion control system with a reversible gear system is shown to cause the serious damage to the propeller blades in crash astern maneuver, when the rotational direction of the propeller is changed rapidly. Quasi-steady analysis for propeller blade strength using FEM code in bollard backing condition indicates that the safety factor should be order of 18∼20 to avoid the structural failure for the selected propeller geometry and reduction gear system.

The Diagnosis of Cooling Tower System (Cooling Tower System 진동 진단)

  • Lee, Sun-Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1090-1094
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    • 2007
  • The aim of this study is to estimate the cause of Cooling Tower vibration and eliminate the faults of fan with high vibration in spite of overhaul. The cause of high vibration was that the natural frequency of fan blade coincide with second blade pass frequency. To achieve reduction of Cooling Tower vibration, change motor speed from 1784rpm to 1714rpm, and then the vibration has reduced conspicuously.

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A Study of the Broach Tool Shape for Improving Concentricity of a T/F Driven Gear (T/F Driven Gear 동심도 향상을 위한 브로치 형상에 관한 연구)

  • Park, S.J.;Kim, D.H.
    • Transactions of Materials Processing
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    • v.23 no.5
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    • pp.275-281
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    • 2014
  • Broaching is widely used for the machining of inner shaped slots in work-pieces. The broach tool is moved vertically (usually by hydraulic power) through the work-piece. Broaching occurs with the work-pieced fix while the broach tool traverses through material and shears it. To produce a T/F driven gear both an outside cutting and an inside cutting are needed. The outside cut determines the tooth profile and the inside cut determines the inner dimension. Broaching can cause problems with concentricity. In the current study, the characteristics of shearing along the cutting blade and the broaching of a T/F driven gear are considered.

Study of Optimal Design Parameter for Gearbox on Wind Power System (풍력발전시스템용 증속기의 최적화 설계요소에 관한 연구)

  • 이근호;성백주;최용혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.737-741
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    • 2003
  • The wind power system is spotlighted as one of the no-pollution power generation systems. The system uses winds as power source that are rotated the blade and the rotating power from blade generate the electricity power. Gearbox needs to transfer the wind powers that have the high-torque-low-speed characteristics to generator that have the low-torque-high-speed characteristics. Because the wind power system generally locates the remote place like seaside or mountainside and the gearbox installs on the limited and high placed space, the gearbox of the wind power system is required the optimal space design and high reliability. In this paper, the structure of the gearbox is proposed to achieve the optimal space and efficiency by compounding the planetary gear train that has the high power density and parallel type gear train that has the long service life. The design parameters that are affected the service life are studied. The gear ratio and face width are investigated as an affected parameter for design sensitivity of service life.

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A review of wind-turbine structural stability, failure and alleviation

  • Rehman, Shafiqur;Alam, Md. Mahbub;Alhems, Luai M.
    • Wind and Structures
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    • v.30 no.5
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    • pp.511-524
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    • 2020
  • Advancements in materialistic life styles and increasing awareness about adverse climatic changes and its negative effects on human life have been the driving force of finding new and clean sources of energy. Wind power has become technologically mature and commercially acceptable on global scale. However, fossil fuels have been the major sources of energy in most countries, renewable energy (particularly wind) is now booming worldwide. To cope with this wind energy technology, various related aspects have to be understood by the scientific, engineering, utility, and contracting communities. This study is an effort towards the understanding of the (i) wind turbine blade and tower structural stability issues, (ii) turbine blade and tower failures and remedial measures, (iii) weather and seismic effects on turbine blade and tower failures, (iv) gear box failures, and (v) turbine blade and tower failure analysis tools.

The Development of Blade Pitch System Using Super Capacitor Storage (슈퍼 커패시터를 장착한 풍력발전용 피치 시스템 개발)

  • Choi, Hee-young;Ryu, Ji-su;Lee, Sang-ho
    • Proceedings of the KIPE Conference
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    • 2012.07a
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    • pp.311-312
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    • 2012
  • Blade pitch control system monitors and adjusts angle of the blades and controls rotation speed of blades. This paper shows 2MW pitch system hardware and electric part. Blade pitch system consists of pitch drive, gear box, motor and energy storage. Fieldbus is base on CANopen protocol. Fail-Safe system moves the blades to a safety position in case of any fault condition. The super capacitor energy storage provides emergency back up to the Pitch servo driver during feathering the blades. This paper studied Blade pitch servo driver and a bi-directional DC-DC converter for fail-safe system.

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Vibration Analysis of wind turbine gearbox with frequency response analysis (주파수 응답해석을 통한 풍력발전기용 기어박스의 동특성해석)

  • Park, Hyunyong;Park, Junghun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.178.2-178.2
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    • 2010
  • The wind turbine gearbox is important rotating part to transmit torque from turbine blade to generator. Generally, gear shaft which rotates causes vibration by influence of stiffness and mass with gear shaft. Root cause of this vibration source is well known to gear transmission error that is decided from gear tooth property. Transmission error excites a gear, and makes excitation force that is vibrated shaft. This vibration of shaft is transmitted to gearbox housing through gearbox bearing. If the resonance about which the natural frequency of the gearbox accords with shaft exciting frequency occurs, a wind turbine can lead to failure. The gearbox for wind turbine should be considered influence of vibration as well as the fatigue life and its performance by such reason. The cause to vibration should be closely examined to reduce influence of such vibration. In this paper, the cause of the vibration which occurs by a gearbox is closely examined and the method which can reduce the vibration which occurred is shown. It is compared with vibration test outcome of a 3MW gearbox for verification of the method shown by this paper.

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