• Title/Summary/Keyword: Blade Dynamic Stresses

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LP Compressor Blade Vibration Characteristics at Starting Conditions of a 100 MW Heavy-duty Gas Turbine

  • Lee, An-Sung
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.895-903
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    • 2004
  • In this paper are presented the blade vibration characteristics at the starting conditions of the low pressure multistage axial compressor of heavy-duty 100 MW gas turbine. Vibration data have been collected through strain gauges during aerodynamic tests of the model compressor. The influences of operating modes at the starting conditions are investigated upon the compressor blade vibrations. The exciting mechanisms and features of blade vibrations are investigated at the surge, rotating stall, and buffeting flutter. The influences of operating modes upon blade dynamic stresses are investigated for the first and second stages. It is shown that a high dynamic stress peak of 120 MPa can occur in the first stage blades due to resonances with stall cell excitations or with inlet strut wake excitations at the stalled conditions.

Dynamics Analysis for Preventing Failures of Steam Turbine Blade (증기터빈 블레이드의 파손방지를 위한 동특성 해석)

  • Kim, Hyo-Jin;Park, Jung-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.1 no.1 s.1
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    • pp.17-23
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    • 1998
  • The blade failures are identified as the leading cause of unplanned outages for steam turbine. Most investigations of the failures are limited to material tests, chemical analysis of deposits, and possibly examination of material specimens. But to correct a blading problem requires more than positive identification of the mechanisms involved. An analytic procedure capable of predicting stress and dynamic characteristics of turbine blades is presented to increase steam turbine availability by decreasing blade failures. Finite element method is used to model and predict natural frequencies, steady and dynamic stresses of turbine blades. The procedure is illustrated by the case study. This procedure is used to guide, and support the plant manager's decision to avoid a costly, unplanned outage

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Investigation of the High Cycle Fatigue Crack of the Gas Turbine Compressor Blade Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 압축기 블레이드 피로균열 해석)

  • Yun, Wan-No;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.107-112
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    • 2010
  • A gas turbine consists of an upstream compressor and a downstream turbine with a combustion chamber, and also the compressor and the turbine are generally coupled using a single shaft. Large scale gas turbine compressor is designed as multi-stage axial flow and the blade is fan-type which is thick and wide. Recently radial cracking happens occasionally at the compressor blade tip of large scale gas turbine. So, FEM was performed on the compressor blade and vibration modes and dynamic stresses were analyzed. According to the analysis, 9th natural frequency mode of the blade, which is 2 strip mode, is near the vane passing frequency by the vane located at the upstream of the blade.

Vibration Analysis for the L-1 Stage Bladed-disk of a LP Steam Turbine (증기터빈 저압 L-1단 블레이드-디스크 연성 진동 특성 분석)

  • Lee, Doo-Young;Bae, Yong-Chae;Kim, Hee-Soo;Lee, Yook-Ryun;Kim, Doo-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.1
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    • pp.29-35
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    • 2010
  • This paper studies causes of the L-1 blade damage of a low pressure turbine, which was found during the scheduled maintenance, in 500 MW fossil power plants. Many failures of turbine blades are caused by the coupling of aerodynamic forcing with bladed-disk vibration characteristics. In this study the coupled vibration characteristics of the L-1 turbine bladed-disk in a fossil power plant is shown for the purpose of identifying the root cause of the damage and confirming equipment integrity. First, analytic and experimental modal analysis for the bladed-disk at zero rpm as well as a single blade were performed and analyzed in order to verify the finite element model, and then steady stresses, natural frequencies and corresponding mode shapes, dynamic stresses were calculated for the bladed-disk under operation. Centrifugal force and steady steam force were considered in calculation of steady and dynamic stress. The proximity of modes to sources of excitation was assessed by means of an interference diagram to examine resonances. In addition, fatigue analysis was done for the dangerous modes of operation by a local strain approach. It is expected that these dynamic characteristics will be used effectively to identify the root causes of blade failures and to perform prompt maintenance.

Comparison of simplified model and FEM model in coupled analysis of floating wind turbine

  • Kim, Byoung Wan;Hong, Sa Young;Sung, Hong Gun;Hong, Seok Won
    • Ocean Systems Engineering
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    • v.5 no.3
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    • pp.221-243
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    • 2015
  • This paper compares simplified and finite element method (FEM) models for tower and blade in dynamic coupled analysis of floating wind turbine. A SPAR type wind turbine with catenary mooring lines is considered in numerical analysis. Floating body equation is derived using boundary element method (BEM) and convolution. Equations for mooring line, tower and blade are formulated with theories of catenary, elastic beam and aerodynamic rotating beam, respectively and FEM is applied in the formulation. By combining the equations, coupled solutions are calculated. Tower or blade may be assumed rigid or lumped body for simplicity in modeling. By comparing floating body motions, mooring line tensions and tower stresses with the simple model and original FEM model, the effect of including or neglecting elastic, rotating and aerodynamic behavior of tower and blade is discussed.

An Investigation on Turbulent Flow Characteristics According to the Operating Loads of Three-Dimensional Small-Size Axial Fan by Large Eddy Simulation (대규모 와 모사에 의한 3차원 소형축류홴의 운전부하에 따른 난류유동 특성치 고찰)

  • Kim, Jang-Kweon;Oh, Seok-Hyung
    • Journal of Power System Engineering
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    • v.20 no.1
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    • pp.50-56
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    • 2016
  • This paper handled an investigation on the turbulent flow characteristics of three-dimensional small-size axial fan(SSAF) according to operating loads. Also, it was carried out by unsteady-state, incompressible and three-dimensional large eddy simulation(LES). The downstream flow type of SSAF is changed from axial flow to radial flow around the beginning of stall region at the aerodynamic performance curve. Axial mean velocity component largely grows around blade tip at the operating point of A to D, but transverse and vertical mean velocity components as well as Reynolds shear stresses highly develop around blade tip at the operating point of E to H. On the other hand, the peak value of turbulent kinetic energy developed around blade tip shows the highest at the operating point of E.

Experimental Verification of Compressor Blade Aeromechanics (압축기 블레이드 Aeromechanics의 시험적 검증)

  • Choi, Yun Hyuk;Park, Hee Yong;Kim, Jee Soo;Shin, Dong Ick;Choi, Jae Ho;Kim, Yeong Ryeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.240-244
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    • 2017
  • Experimental verification in the rig test stage for component development is a vital link between the aeromechanical design and structural integrity validation process. Based on this premise, Non-Intrusive Stress Measuring System was adopted on the axial compressor test rig to measure the static and dynamic tip deflection of all blades by using tip-timing sensors. Through analyzing vibration characteristics, we evaluated the vibratory stresses seen on the blades fatigue critical location; detected synchronous resonances which are the source of High Cycle Fatigue (HCF) in blades; presented non-synchronous vibration response by aerodynamic excitation and individual blade mis-tuning patterns.

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A Study on Fatigue Life Design for Horizontal Axis Wind Turbine Composite Blade (수평축 풍력발전 시스템용 복합재 회전날개의 피로수명 설계에 관한 연구)

  • 공창덕;방조혁;정종철;강명훈;정석훈;류지윤;김기범
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.47-52
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    • 1999
  • Fatigue test is an essential procedure in the dynamic structure design. It is performed to confirm that the structure should safety the required life. In this study, fatigue life for 750㎾ class horizontal axis wind turbine composite blade was investigated. Required fatigue stress was calculated by fan Bond's empirical equation and S-N linear damage method. Fatigue load for FEM analysis was calculated using load spectrum through experiments and Spera's method. Service fatigue stress was obtained by FEM with the calculated fatigue load. From comparison of the fatigue stresses, fatigue life over 20 years was confirmed.

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A Comparative Study on Structural Performance of Wind Turbine Composite Blades with Room-Temperature and Radiation Curing (상온 및 방사선 경화 복합재 풍력 블레이드의 구조성능 비교)

  • Jeon, Jae Heung;Kim, Sung Jun;Shin, Eui Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.3
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    • pp.203-209
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    • 2012
  • In this paper, cross-sectional stiffnesses, static stresses, and dynamic natural frequencies are analyzed to examine the structural performance of wind turbine composite blades. The material properties of composite materials are based on room-temperature and radiation curing processes. The cross-sectional stiffnesses of composite blades are calculated by applying a beam theory with solid-profile cross sections. The wind turbine blades are modeled with a finite element program, and static analyses are carried out to check the maximum displacement and stress of the blades. In addition, dynamic analyses are performed to predict the rotating natural frequencies of the composite blades including the effects of centrifugal force. By comparing these analysis results, mainly owing to the material properties of composite materials, an improvement in the structural performance of the blades according to the curing process is investigated.