• Title/Summary/Keyword: Blade Design

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Development of steam trubine rotor blade design package using GUI (graphic user interface) (그래픽 환경을 이용한 상호 대화 방식의 증기 터빈 회전익 설계 패키지 개발)

  • Lim Hyoung-Keun;Park Koo-Ha;Nah Un Hak;Chang Keun-Shik
    • 한국전산유체공학회:학술대회논문집
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    • 2002.05a
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    • pp.94-101
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    • 2002
  • The steam turbine rotor blade is designed using the Turbine Rotor Design Package developed by the authors. It can quickly accomplish blade shape design in the power plant industry. The quasi-3d code is employed for analysis of passage flow in the blade sections. Iterative change of each blade shape is made by moving position of control points in the Bezier curve under GUI(graphic user interface) environment. The full 3-D blade shape is obtained by stacking of the section blades.

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Development of Blade Surface Modeling System Using Point Data (점 데이터를 이용한 블레이드 곡면 모델링 시스템 개발)

  • Kim, Yeoung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.110-115
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    • 2019
  • Stationary and rotating blades can be found in a steam turbine generator and the airfoil shapes of these blades can be defined by point data from an aerodynamic design system. The main design process of blades is composed of two steps: first, the blade surface is modeled with the point data; and then, the section data is generated which contains composite curves with line segments and arcs for CAE of the blade. The surface is modeled by a curve-net defined by the point data, which may be extended to obtain the section data to model the blade. This paper presents methods for automating the above-mentioned steps, which have been implemented in the commercial CAD/CAM system, Unigraphics, with API functions written in C-language. Finally, the proposed methods have been applied to model the blade of a steam turbine generator.

Design and analysis fo wind turbine airfoils (풍력블레이드용 에어포일세트의 설계 및 해석)

  • Shin, Hyung-Ki;Kim, Seok-Woo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.362-365
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    • 2007
  • In wind turbine blades, airfoils are required to have different spec when compared with airplane airfoil. Airfoils for wind turbine blade must have a high lift-to-drag ratio, moderate to high lift and especially low roughness sensitivity. Also an operation Re. No.s are lower than conventional airplane airfoils. At mid-span and inboard region, structural problems have to be considered. Especially, for stall regulated type, moderate stall behavior is essential part of design. For these reasons, airfoil design for HAWT blade is essential part of blade design. In this paper, root airfoil and tip airfoil are discussed. For a root region, 24% thickness airfoil is designed and for a top region, 12% thickness ratio is done. A inverse design method and panel method are used for rapid airfoil design. In this paper, a design method, features of airfoil shape and characteristics are discussed.

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Rotor-Blade Shape Design and Power-Performance Analysis for Horizontal-Axis Tidal Turbine Using CFD (수평축 조류발전용 로터 블레이드 형상설계 및 CFD에 의한 출력성능해석)

  • Jung, Ji Hyun;Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.661-668
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    • 2015
  • We present a design methodology for horizontal-axis tidal turbine blades based on blade element momentum theory, which has been used for aerodynamic design and power-performance analysis in the wind-energy industry. We design a 2-blade-type 1 MW HATT blade, which consists of a single airfoil (S814), and we present the detailed design parameters in this paper. Tidal turbine blades can experience cavitation problems at the blade-tip region, and this should be seriously considered during the early design stage. We perform computational fluid dynamics (CFD) simulations considering the cavitation model to predict the power performance and to investigate the flow characteristics of the blade. The maximum power coefficient is shown to be about 47 under the condition where TSR = 7, and we observed cavitation on the suction and pressure sides of the blade.

Fluid-Oscillation Coupled Analysis for HAWT Rotor Blade (One Degree of Freedom Weak Coupling Analysis with Hinge-Spring Model)

  • Imamura, Hiroshi;Hasegawa, Yutaka;Murata, Junsuke;Chihara, Sho;Takezaki, Daisuke;Kamiya, Naotsugu
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.3
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    • pp.197-205
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    • 2009
  • Since large-scale commercial wind turbine generator systems such as MW-class wind turbines are becoming widely operated, the vibration and distortion of the blade are becoming larger and larger. Therefore the soft structure design instead of the solid-design is one of the important concepts to reduce the structural load and the cost of the wind turbine rotors. The objectives of the study are development of the fluid-structure coupled analysis code and evaluation of soft rotor-blade design to reduce the unsteady structural blade load. In this paper, fluid-structure coupled analysis for the HAWT rotor blade is performed by free wake panel method coupled with hinge-spring blade model for the flapwise blade motion. In the model, the continuous deflection of the rotor blade is represented by flapping angle of the hinge with one degree of freedom. The calculation results are evaluated by comparison with the database of the NREL unsteady aerodynamic experiment. In the analysis the unsteady flapwise moments in yawed inflow conditions are compared for the blades with different flapwise eigen frequencies.

A Design and Manufacture of the Composite Blade for the Hingeless Rotor System of Unmanned Helicopter (무인헬기용 힌지없는 로터시스템의 복합재료 블레이드 설계 및 제작)

  • Sim, Joung-Wook;Kee, Young-Jung;Kim, Deog-Kwan;Kim, Seung-Bum;Byun, Seong-Woo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.213-216
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes simply the forming and manufacture of composite blade.

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Internal Defect Minimization of Die Cast Impeller Blade Using Taguchi's Design of Experiment (다구치 실험계획법을 이용한 임펠러 블레이드 다이캐스팅의 내부 결함 최소화)

  • Kim, D.;Choo, I.H.;Lee, Y.S.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.19 no.3
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    • pp.173-178
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    • 2010
  • A die cast impeller blade has been developed in the effort on cost reduction in marine equipment industry. The purpose of this work is to optimize the die casting process using Taguchi's design of experiment for minimizing the internal defect of the die cast impeller blade. The experiments were preformed using the numerical simulation based on the L18 orthogonal array. As a results, the internal defect size of the die cast impeller blade for optimal design was controlled less than 1mm.

Structural design and evaluation of a 3MW class wind turbine blade

  • Kim, Bum-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.154-161
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    • 2014
  • This research presents results of structural designs and evaluations for 3MW Wind Turbine Blade by FEM analysis. After the GFRP model was designed as a baseline model, failure check by Puck's failure criterion and buckling analysis were accomplished to verify safety of wind turbine blade in the critical design load case. Moreover, applicability of two kinds of carbon spar cap model, was studied by comparing total mass, price and tip deflection to the GFRP model. The results showed that the GFRP model had sufficient structural integrity in the critical design load case, and the carbon spar cap model could be a reasonable solution to reduce weights, tip deflections.

Design on High Efficiency and Light Composite Propeller Blade of High Speed Turboprop Aircraft (고속 터보프롭 항공기용 고효율 경량화 복합재 프로펠러 블레이드 설계 연구)

  • Kong, Chang-Duk;Lee, Kyung-Sun;Park, Hyun-Bum;Choi, Won
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.57-68
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    • 2012
  • In this study, designs of the high efficiency composite propeller blade for a high speed turboprop aircraft, which will be used for a next generation regional commercial aircraft in Korea, are performed. Both the vortex theory and the blade element theory are used for preliminary aerodynamic design and performance analysis of the propeller. Then the aerodynamic design result is confirmed through performance analysis using a commercial CFD code, ANSYS. The carbon/epoxy composite materials is used, and the skin-spar-foam sandwich type structure is adopted for improvement of lightness and structural stability. Finally, it is investigated that the proposed propeller blade has high efficiency and structural safety through both aerodynamic and structural analysis and experimental test of a prototype propeller blade.

Structural Design and Experimental Investigation of A Medium Scale Composite Wind Turbine Blade Considering Fatigue life

  • Kong, C.D.;Bang, J.H.;Jeong, J.C.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2002.04a
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    • pp.88-89
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    • 2002
  • The aims of this study is to realize the structural design for development of a medium scale E-glass/epoxy composite wind turbine blade for a 750KW class horizontal axis wind turbine system. In this study, the various load cases specified by the IEC61400-1 international specification and GL Regulations for the wind energy conversion system were considered, and a specific composite structure configuration which can effectively endure various loads such as aerodynamic and centrifugal loads, loads due to accumulation of ice, hygro-thermal and mechanical loads was proposed. In order to evaluate the structure, the structural analysis for the composite wind turbine blade were peformed using tile finite element method(FEM). In the structural design, the acceptable blade structural configuration was determined through the parametric studies, and the most dominant design parameters were confirmed. In the stress analysis using the FEM, it was confirmed that the blade structure was safe and stable in any various load cases Moreover the safety of the blade root joint with insert bolts, newly devised in this study, was checked against the design fond and the fatigue.

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