• Title/Summary/Keyword: Blade Design

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Approximate Modeling of Doctor Blade Contact Pressure for Realization of Uniform Image Quality (균일 화상 품질 구현을 위한 닥터 블레이드 접촉압력 근사모델링)

  • Choi, Ha-Young;Park, Seung Chan;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.241-247
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    • 2013
  • The doctor blade is equipped in a toner cartridge and is a device to maintain the uniform thickness of a toner by controlling the pressure on the developing roller. The contact pressure between the developing roller and the doctor blade is one of the significant factors for image quality and durability of toner cartridge. The purpose of this study is to develop approximation model in order to minimize the time and cost which are needed much required in making optimal design of the doctor blade. Central composite design was used for the design of experiment and response surface design was used for approximation. The data for contact pressure were acquired through finite element analysis and data of image density and toner weight were acquired through experiment. The approximation model developed in this study has presented very high fitness.

Design of 5kW-class Horizontal Axis Wind Turbine using In-house Code POSEIDON (In-house 코드 POSEIDON을 이용한 5kW급 수평축 풍력발전용 로터 블레이드 형상설계)

  • Kim, Ki-Pyoung;Kim, Ill-Soo;Choi, Young-Do;Lee, Young-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.492-492
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    • 2009
  • Nowadays in Republic of Korea, there is no distinct reference for the related design technology of rotor blade of wind turbine. Therefore the optimum design and evaluation of performance is carried out with foreign commercial code softwares. This paper shows in-house code software that evaluates the aerodynamic design of wind turbine rotor blade using blade element-momentum theory (BEMT) and processes that is applied through various aerodynamics theories such as momentum theory, blade element theory, prandtl's tip loss theory and strip theory. This paper presents the results of the numerical analysis such as distribution of aerodynamic properties and performance curves using in-house code POSEIDON.

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Multi-MW Class Wind Turbine Blade Design Part I : Aero-Structure Design and Integrated Load Analysis (Multi-MW급 풍력발전용 블레이드 설계에 관한 연구 Part I : 공력-구조 설계 및 통합하중해석)

  • Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.289-309
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    • 2014
  • A rotor blade is an important device that converts kinetic energy of wind into mechanical energy. Rotor blades affect the power performance, energy conversion efficiency, and loading and dynamic stability of wind turbines. Therefore, considering the characteristics of a wind turbine system is important for achieving optimal blade design. This study examined the general blade design procedure for a wind turbine system and aero-structure design results for a 2-MW class wind turbine blade (KR40.1b). As suggested above, a rotor blade cannot be designed independently, because its ultimate and fatigue loads are highly dependent on system operating conditions. Thus, a reference 2-MW wind turbine system was also developed for the system integrated load calculations. All calculations were performed in accordance with IEC 61400-1 and the KR guidelines for wind turbines.

Discrete element analysis for design modification of leveling blade on motor grader vehicle (모터 그레이더 평탄작업용 블레이드의 설계개선을 위한 개별요소법 해석)

  • Song, Chang-Heon;Oh, Joo-Young;Cho, Jung-Woo;Kim, Mun-Gyu;Seok, Jeong-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.423-438
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    • 2021
  • The blade of motor grader is used for scattering and leveling the aggregates on the foundation of road construction site. The paper performed a design improvement research of the blade part to enhance the working efficiency of motor graders. The scattering works of aggregates by blade driving were simulated by DEM (discrete element method) of a dynamic code. The four design parameters were selected and a specific leveling scenario for the simulation was determined. The nine blade models were numerically experimented, and the sensitivity of each factors was analyzed. Next, the design factors that influence a blade performance have been selected by ANOVA, and these key design factors were applied to the progressive quadratic response surface method (PQRSM). The optimum set of design factors of the blade was finally proposed.

Adaptive location of repaired blade for multi-axis milling

  • Wu, Baohai;Wang, Jian;Zhang, Ying;Luo, Ming
    • Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.261-267
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    • 2015
  • Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

Design of a Pump-Turbine Based on the 3D Inverse Design Method

  • Chen, Chengcheng;Zhu, Baoshan;Singh, Patrick Mark;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.1
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    • pp.20-28
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    • 2015
  • The pump-turbine impeller is the key component of pumped storage power plant. Current design methods of pump-turbine impeller are private and protected from public viewing. Generally, the design proceeds in two steps: the initial hydraulic design and optimization design to achieve a balanced performance between pump mode and turbine mode. In this study, the 3D inverse design method is used for the initial hydraulic impeller design. However, due to the special demand of high performance in both pump and reverse mode, the design method is insufficient. This study is carried out by modifying the geometrical parameters of the blade which have great influence and need special consideration in obtaining the high performance on the both modes, such as blade shape type at low pressure side (inlet of pump mode, outlet of turbine mode) and the blade lean at blade high pressure side (outlet of pump mode, inlet of turbine mode). The influence of the geometrical parameters on the performance characteristic is evaluated by CFD analysis which presents the efficiency and internal flow results. After these investigations of the geometrical parameters, the criteria of designing pump-turbine impeller blade low and high sides shape is achieved.

Design and Flow Analysis on the 1kW Class Horizontal Axis Wind Turbine Rotor Blade for Use in Southwest Islands Region (서남권 도서지역에 적합한 1kW급 수평축 풍력터빈 로터 블레이드 설계 및 유동해석)

  • Lee, Jun-Yong;Choi, Nak-Joon;Yoon, Han-Yong;Cho, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.3
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    • pp.5-11
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    • 2012
  • This study is to develop a 1kW-class horizontal axis wind turbine(HAWT) rotor blade which will be applicable to relatively low wind speed regions in southwest islands in Korea. Shape design of 1kW-class small wind turbine rotor blade is carried out using a blade profile with relatively high lift to drag ratio by blade element momentum theory(BEMT). Aerodynamic analysis on the newly designed rotor blade is performed with the variation of tip speed ratio. Power coefficient and pressure coefficient of the designed rotor blade are investigated according to tip speed ratio.

A Structural Design and Manufacture of Paddle type Small-scaled Composite Blade for Hingeless Rotor System of Helicopter (헬리콥터 힌지없는 로터 시스템용 패들형 축소 복합재료 블레이드 구조 설계 및 제작)

  • Kim, Deog-Kwan;Hong, Dan-Bi;Lee, Myung-Kyu;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.220-223
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    • 2002
  • This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.

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Development of Mach Small-scaled Composite Blade for Helicopter Articulated Rotor System (헬리콥터 관절형 로터 시스템용 마하 축소 복합재료 블레이드 개발)

  • Kim, Deog-Kwan;Song, Keun-Woong;Kim, Joune-Ho;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.57-60
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    • 2003
  • This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.

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Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade (750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구)

  • 공창덕;정종철
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.22-29
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    • 2000
  • In this study, the 750㎾ scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. after improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of th blade structure.

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