• 설비공학논문집
• /
• 제5권1호
• /
• pp.35-43
• /
• 1993

A numerical model for the solidification of binary mixture is proposed. Numerical model, which employs enthalpy method, is modified from Continuum model, that is, improved relation is proposed for the Enthalpy - Temperature - Concentration - Liquid Mass Fraction. One dimensional example was selected to verify the proposed model. The results show that the new relation can be applied successfully to the solidification or melting of binary mixture.

• 대한기계학회논문집B
• /
• 제20권12호
• /
• pp.3926-3937
• /
• 1996

In recent years there has been increased interest in the continuum model associated with the solidification of binary mixtures. A review of the literature, however, shows that the model verification was not sufficient or only qualitative. Present work is conducted for the reassessment of continuum model on the solidification problems of binary mixtures widely used for model validation. In spite of using the same continuum model, the results do not agree well with those of Incropera and co-workers which are benchmark problems typically used for validation of binary mixture solidification. Inferring from the agreement of present results with the analytic, experimental and other model's numerical results, this discrepancy seems to be caused by numerical errors in applying continuum model developed by Incropera and co-workers, not by the model itself. Careful examination should be preceded before selecting validation problems.

• Korean Chemical Engineering Research
• /
• 제52권2호
• /
• pp.199-204
• /
• 2014

2성분 응고계에서 다공성 mush 층에서의 조성 대류는 생성되는 제품의 질에 영향을 준다. 본 연구에서는 일정한 속도로 응고되는 mush 층을 고려하였다. 선형 안정성 이론을 사용하여 mush 층에 대한 교란방정식을 유도하였고, 기본상태 온도장과 mush 층에서 기공률의 분포를 수치해법으로 조사하였다. 과열량이 클 때 mush 층의 두께는 열경계층의 두께에 비해 상대적으로 작았다. 과열량이 감소함에 따라 mush 층의 두께를 기준으로 한 Rayleigh 수는 증가하였고, mush 층은 조성 대류에 대해 안정해졌다. mush 층의 윗면에 등온조건을 적용한 경우보다 온도 및 열속의 연속조건을 액체-mush 계면에 적용한 경우에 임계 Rayleigh 수가 더 작게 얻어졌다.

• 대한기계학회논문집B
• /
• 제22권4호
• /
• pp.440-451
• /
• 1998

An experimental study has been conducted to investigate solidification of NH$_{4}$CI-H$_{2}$0 mixtures inside a vertical rectangular enclosure. Solidification process is visualized by the shadowgraph method. Emphasis is placed on the effect of solidification parameters such as the aspect ratio, cooling wall temperature and initial composition. The aspect ratio shows a dominant effect on the number and developing time of the double diffusive layers which reveals the relative strength of solutal convection to thermal convection. Similar flow pattern is observed when the concentration difference between interdendritic liquid and the pure liquid which drives solutal convection is the same regardless of the different cooling wall temperature and initial concentration.

• 설비공학논문집
• /
• 제5권2호
• /
• pp.111-121
• /
• 1993

Double-diffusive convection during solidification process of the binary mixture was studied numerically. Enthalpy method and finite element method were implemented in the analysis. Calculation carried out for $R{\alpha}_T=10^3-10^4$ and $R{\alpha}_T=0-10^5$. The results show that the variation of thermal Rayleigh number changes the fields of velocity, temperature and concentration, but the variation of solutal Rayleigh number gives little effects on those. In conclusion, concentration gradient can be negligible compared with temperature gradient in macroscopic point of view, although concentration gradient plays a role in forming dendrite.

• 대한기계학회논문집B
• /
• 제20권11호
• /
• pp.3655-3665
• /
• 1996

An analytical solution is presented for the conduction-dominated solidification of a binary mixture in a semi-infinite medium. The present approach differs from that of other solution by these four characteristics. (1) Solid fraction is determined from the phase diagram, (2) thermophysical properties in mushy zone are weighted according to the local solid fraction, (3) non-equilibrium solidification can be simulated and (4) the cooling condition of under-eutectic temperature can be simulated. Up to now, almost all analyses are based on the assumption of constant properties in mushy zone and solid fraction linearly with temperature or length. The validation for these assumptions, however, shows that serious error is found except some special cases. The influence of microscopic model on the macroscopic temperature profile is very small and can be ignored. But the solid fraction and average solid concentration which directly influence the quality of materials are drastically changed by the microscopic models. An approximate solution using the method of weighted residuals is also introduced and shows good agreement with the analytical solution. All calculations are performed for NH$_{4}$Cl-H$_{2}$O and Al-Cu system.

• 대한기계학회논문집B
• /
• 제20권4호
• /
• pp.1437-1448
• /
• 1996

This paper presents a simplified model for approximate analysis of the solute redistribution in coarsening dendrite arms during solidification of binary metal alloys. By introducing a quadratic concentration profile with a time-dependent coefficient, the integral equation for diffusion in the solid phase is reduced to a simple differential relation between the coefficient and the solid-liquid interface position. The solid fraction corresponding to the system temperature is readily determined from the relation, phase equilibrium and the overall solute balance in which the liquid phase is assumed to be completely mixed. In order to validate the developed model, calculations are performed for the directional solidification of Al-4.9 mass Cu alloy. The predicted eutectic fractions for a wide range of the cooling rate reasonably agree with data from the well-known experiment as well as sophisticated numerical analyses. Also, the results for the back diffusion limits are consistent with available references. Additional calculations show that the characteristic parameters such as the coarsening, density variation and nonlinarity in the phase diagram significantly affect the microsegregation. Owing to the simplicity, efficiency and compatibility, the present model may be suitable for the micro-macroscopic solidification model as a microscopic component.

• 열처리공학회지
• /
• 제29권5호
• /
• pp.227-233
• /
• 2016

Phase transformation phenomenon at high temperature was investigated by using designed TiAl-Nb alloys with addition of the ${\beta}$ stabilizer. Examination of dendritic morphologies in arc-melted button ingot could reveal the crystallography of the primary solidification phase. It was found that the addition of ${\beta}$ stabilizer(Nb) shifted the high temperature region of the binary Ti-Al phase diagram to the high Al composition side so that ${\beta}$ phase forms as a primary crystal even at higher Al composition compared with the binary Ti-Al system. The ${\beta}$ was found to be the primary solidification phase for alloys with Al content less than about 52 at.%. The composition of ${\beta}$ solidification in Ti-Al-Nb ternary system could be determined from the partial liquidus projection which was constructed by observing the microstructure of arc-melted buttons. The Ti-46Al-(6, 8)Nb composition was selected for ${\beta}$ solidification and the directional solidification was performed by a floating zone-type DS apparatus at the growth rate 30 mm/hr respectively.

• Korean Chemical Engineering Research
• /
• 제47권2호
• /
• pp.174-178
• /
• 2009

이성분 혼합물의 응고중에 수지상 결정으로 이루어진 mush 층이 형성될 수 있다. 본 연구진이 개발한 전파이론으로 mush 층에서 성분적 대류의 발생을 해석하였다. Emms와 Fowler의 모델로부터 유도한 자기유사 안정성 방정식을 사용하여 대류 발생에 대한 임계 Rayleigh 수를 수치방법으로 계산하였다. 과열량이 아주 크거나 mush 층의 성장률이 아주 작은 극한의 경우에 본 연구 결과는 준정적 안정성 해석 결과와 같아진다.

• 대한기계학회논문집B
• /
• 제20권7호
• /
• pp.2367-2374
• /
• 1996

A generalized Scheil equation for the solute redistribution in the absence of the back diffusion during the dendritic solidification of binary alloys is derived, in which coarsening of the secondary dendrite arms is taken into account. The obtained equation essentially includes the original Scheil equation as a subset. Calculated results for typical cases show that the coarsening affects the microsegregation significantly. The eutectic fraction predicted for coarsening is considerably smaller than that for fixed arm spacing. The most important feature of the present equation in comparison with the Scheil equation lies in the fact that there exists a lower limit of the initial composition below which the eutectic is not formed. Based on the generalized Scheil equation and the lever rule, a new regime map of the eutectic formation on the initial composition-equilibrium partition coefficient plane is proposed. The map consists of three regimes: the eutectic not formed, conditionally formed and unconditionally formed, bounded by the solubility and diffusion controlled limit lines.