• 제어로봇시스템학회:학술대회논문집
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• 1995.10a
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• pp.538-541
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• 1995

In steel works, reheating furnace is an essential part of a rod mill plant and it treats various types of billets continuously. Although getting an optimal setting for a single billet is simple, control setting for whole groups of billets is a difficult task. In this work, we studied a detail mathematical model and optimal control setting of reheating furnace. As the mathematical model of each billet is a partial differential equation, on-line control is almost impossible for the whole billets charged into the furnace. Therefore, we tried to provide a guideline for optimal setting value of the roof(index) temperature for the target billets which account for about 20% of the charged billets.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.8
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• pp.82-91
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• 1997

The major objective of this study is to establish analytical technique in order to analyze the behaviour of semi-solid material considering induction heating of the billet. Induction heating process is analyzed by using commerical finite element software. ANSYS. The finite element program, SFAC2D, for the simulation of deformation in semi-solid state is developed in the present study. The semi-solid behaviour is described by a viscoplastic model for the solid phase, and by the Darcy's law for the liquid flow. Simple compression and closed-die compression process considering induction heating are analyzed, and also it is found that the distribution of initial solid fraction of the billet has an important effect on deformation behaviour of semi-solid material. In order to verify the effectiveness of proposed analytical technique the simulation result is compared with experimental result.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.231-234
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• 1998

This study presents steady-state finite element analysis of three-dimensional hot extrusion of sections through square dies. The objective of this study is to develop a steady-state finite element method for hot extrusion through square dies, and to provide theoretical basis for the optimal die design and process control in the extrusion technology. In the present work, steady-state assumption is applied to both analyses of deformation and temperature. The analysis of temperature distribution includes heat transfer. Convection like element is adopted for the heat transfer analysis between billet and container, and also billet and die. Distributions of temperature, effective strain rate, velocity and mean stress are discussed to design extrusion die effectively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.169-172
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• 1999

Thixoforming process has been accepted as a new method for fabricating near net shaped products with lighweight aluminum alloys. The thixoforming process consists of reheating process of billet, billet handing filling into the die cavity and solidification of thixoformed part,. in this paper the thixoforming experiments are performed with two different die temperature ({{{{ TAU _d}}}}=20$0^{\circ}C$ 30$0^{\circ}C$) and orifice gate type. The microstructures of SSM(357, A490 and ALTHIX 86S) fabricated in thixoforming process are evaluated in therms of globularization and grain size. effect of alloying elements onthe surface and internal defects is investigated. Finally the methods to obtain the thixoformed products with good mechanical propertis are proposed by solution for avoiding the surface and internal defects.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.111-114
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• 1999

The twisting and extrusion process of the product with involute helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted die surface connecting the die entrance section and the die exit section linearly. In the analysis, the internal shear surface is defined as the curved twisted plane from the taisting of die surface and the shear work is calculated by the consumption of shear energy The increase rate of angular velocity is determined by the minimization of plastic work. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction condition.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2000.02a
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• pp.9-11
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• 2000

A key technology for achieving commercial Nb_{3}$Sn superconducting wires may be driven from fabrication process of big-scale billets. There was no breakage in the strand that was constituted with annealed sub-element. It was need that billet had to treat HIP because of remove of voids and good contact between Cu and Nb filaments. Ta wound sheet was better than Ta tube for barrier in the strand.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.4
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• pp.28-33
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• 2009

Yoke is a part of rotor in unmanned helicopter. It was transferred power of engine to the rotor. It has been usually produced by machining and used wastefully material. And it has been considered to improve its proof stress against repeated loading of the products. Therefore we studied Forging process for satisfaction of these ability and process design for yoke forming has been studied by using FE analysis. Die design and forming analysis have been performed according to the conditions such as billet volume, flash control, cavity filling, and the distribution of damage in the products. In the comparison between die forging processes, side punch effects has been investigated by considering billet dimensions.

• Journal of Korea Foundry Society
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• v.20 no.6
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• pp.368-376
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• 2000

Rheology forming technology has been accepted as a new method for fabricating near net shaped products with lightweight aluminum alloys. The rheology forming process consists of reheating process of billet, billet handling, filling into the die cavity and solidification of rheology formed part. The rheology forming experiments are performed with two different die temperatures ($T_d$ = $200^{\circ}C$, $300^{\circ}C$) and orifice gate type. The filling behavior and various defects of Al-Si materials with wear resistance (A357, A390 and ALTHIX 86S) fabricated in rheology forming process are evaluated in terms of alloying elements and surface non-uniformity. Finally, the methods to obtain the rheology formed products with high quality are described by solutions for avoiding the surface and internal defects.

• Progress in Superconductivity
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• v.3 no.2
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• pp.193-197
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• 2002

There are many problems in wire fabrication of long length Bi-2223 superconductor by using conventional extrusion method. They are mainly due to high surface resistance and inhomogeneous distribution of inner stress. Hydrostatic extrusion process will not only decrease the extrusion pressure but also enhance homogeneous deformation of material by reducing friction force between billet and container Hydrostatic extrusion method is considered to be useful fur fabrication of the homogeneous wire with high density. In this paper, hydrostatic extrusion process is introduced to fabricate Bi-2223 superconducting tape, and also discussed are the interface homogeneity and microstructural aspects of extruded BSCCO/Ag billet.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1996.03b
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• pp.145-155
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• 1996

The extrusion velocity of billet through a die and the shapes of the die are the important factors in the metal forming process of the extrusion of billet. in recent years, the life cycle of products is goingfaster. Although the former finite element method was capable of yielding a detailed analysis, it requires lots of time and extensive coding effort. Then, some simple devices were developed and based on upper bound method. For this purpose , a kinematically admiasible velocity field is formulated for extrusion of cylinders with arbitrary cross section and die profile on their outer surfaces by using a modified upper bound approach, which configures simulataneous extruding speeds in three directions . Also, In order to display mesh of the cold forward extrusion process using the approach , the automatic three-dimentional mesh generation produced by the approach coupled finite element method with upper bound method.