• Title/Summary/Keyword: Bending work

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Study on the Prediction of the Work-Energy to the Maximum Load and Impact Bending Energy from the Bending Properties (국산 소경재의 휨 성질을 이용한 충격에너지와 최대하중까지 일-에너지 예측연구)

  • Cha, Jae-Kyung
    • Journal of the Korea Furniture Society
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    • v.19 no.5
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    • pp.350-357
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    • 2008
  • This research investigates the bending properties to predict the work-energy to maximum load and impact bending energy from static bending and impact bending test. Specimens were prepared from lumber made of thinning crop-trees. Matched specimens were used for MC 12% and green moisture specimens to measure the effect of moisture content on the absorbed energy from static and impact bending tests. The bending properties such as MOE, MOR, etc. is a good predictor to investigate the work-energy and work-energy per unit volume from static bending and impact bending test. The impact bending energy is increased with increasing moisture content. However, the work to maximum load from static bending test is increasing with increasing the MC only for higher density species.

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Computerized Human Body Modeling and Work Motion-capturing in a 3-D Virtual Clothing Simulation System for Painting Work Clothes Development

  • Park, Gin Ah
    • Journal of Fashion Business
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    • v.19 no.3
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    • pp.130-143
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    • 2015
  • By studying 3-D virtual human modeling, motion-capturing and clothing simulation for easier and safer work clothes development, this research aimed (1) to categorize heavy manufacturing work motions; (2) to generate a 3-D virtual male model and establish painting work motions within a 3-D virtual clothing simulation system through computerized body scanning and motion-capturing; and finally (3) to suggest simulated clothing images of painting work clothes developed based on virtual male avatar body measurements by implementing the work motions defined in the 3-D virtual clothing simulation system. For this, a male subject's body was 3-D scanned and also directly measured. The procedures to edit a 3-D virtual model required the total body shape to be 3-D scanned into a digital format, which was revised using 3-D Studio MAX and Maya rendering tools. In addition, heavy industry workers' work motions were observed and recorded by video camera at manufacturing sites and analyzed to categorize the painting work motions. This analysis resulted in 4 categories of motions: standing, bending, kneeling and walking. Besides, each work motion category was divided into more detailed motions according to sub-work posture factors: arm angle, arm direction, elbow bending angle, waist bending angle, waist bending direction and knee bending angle. Finally, the implementation of the painting work motions within the 3-D clothing simulation system presented the virtual painting work clothes images simulated in a dynamic mode.

A Study on High Accuracy Bending Work using Servo Control of Bending Machine (Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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A Research on the Processing Method to Minimize the Outer Radius(Sharp edge) in Sheet Metal Z-bending Work (박판의 Z-굽힘가공에서 외측 굽힘반지름 치수의 최소화(샤프에지) 가공법에 관한 연구)

  • Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.349-355
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    • 2017
  • Bending work using press dies involves bending a flat blank to a desired angle. The bending produces a flange (the bent part) and a web (the unbent part). The bending line will have a bending angle, and there is an inner and outer bending radius. The minimum inner radius size is determined by the material used. When the inner radius size is too small, there will be excess metal welding, which will cause a crack in the outer radius part. The outer bending radius size cannot be controlled by a bending punch and die block. Types of bending include V-bending, U-bending, O-bending, edge bending, twist bending, and crimping. Z-bending involves two bending lines, which are set on the upper side and under surface of the blank, respectively, and upward or downward bending is used. Z-bending is also called crank bending. Z-bending using this type of die structure will produce a standard inner bending radius. The standard size is the minimum bending radius that represents the angle radius of the bending punch. In industry, there is a need for a sharp edge shape with a very small size (R=0.2mm), but that is not possible when using bending punch and die block. The purpose of this research is to meet the need by development.

A Study of punch and die plate for restriking mold of structure engineering design (리스트라이킹 금형용 펀치와 다이플레이트의 구조 설계에 관한 연구)

  • Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.708-712
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    • 2007
  • Restriking is a shaping method added to the processed products to get higher precision and accuracy in the press die process. This method is frequently used in bending works and drawing works. The purpose of this research is to develop a design for rectangular drawing die punch and die block form which enables drawing formation and restriking in one set.

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A Study on the Servo Control of Bending Machine (Bending Machine의 서보제어에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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Bending and free vibration analysis of FG sandwich beams using higher-order zigzag theory

  • Gupta, Simmi;Chalak, H.D.
    • Steel and Composite Structures
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    • v.45 no.4
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    • pp.483-499
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    • 2022
  • In present work, bending and free vibration studies are carried out on different kinds of sandwich FGM beams using recently proposed (Chakrabarty et al. 2011) C-0 finite element (FE) based higher-order zigzag theory (HOZT). The material gradation is assumed along the thickness direction of the beam. Power-law, exponential-law, and sigmoidal laws (Garg et al 2021c) are used during the present study. Virtual work principle is used for bending solutions and Hamilton's principle is applied for carrying out free vibration analysis as done by Chalak et al. 2014. Stress distribution across the thickness of the beam is also studied in detail. It is observed that the behavior of an unsymmetric beam is different from what is exhibited by a symmetric one. Several new results are also reported which will be useful in future studies.

A Study on the Derivation of Springback Compensation Angle Trend Line in Tube Bending (튜브 벤딩시 스프링백 보정각 추세선 도출에 관한 연구)

  • Lee, D.Y.;Oh, S.G.;Choi, B.S.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.188-193
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    • 2020
  • Piping work of large ships or offshore plants is often done in a narrow and confined space, requiring precise bending and safety. In order to realize an accurate bending angle, it is very important to predict and correct a deformation that may be caused by elasticity in the bending process, that is, an angular deviation due to springback. Therefore, by using CAE analysis to develop a correction angle model for springback based on multiple tube bending angles and using trend line data derived from this correction angle model, at bending the tube as the diameter of the base former and the tube outer diameter change, the springback compensation angle at any angle can be obtained. In this study, the bending mechanism was analyzed to increase the bending precision, and a correction angle model was developed and a trend line was derived in consideration of springback occurring in the bending process. In order to derive a more accurate and reliable trend line, a tube tensile test was performed, and the reliability of the corrected angle trend line was verified by comparing the bending angle measurement and analysis results with a 3D scanner.

Influence of clamped-clamped boundary conditions on the mechanical stress, strain and deformation analyses of cylindrical sport equipment

  • Yuhao Yang;Mohammad Arefi
    • Geomechanics and Engineering
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    • v.35 no.5
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    • pp.465-473
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    • 2023
  • The higher order shear deformable model and an exact analytical method is used for analytical bending analysis of a cylindrical shell subjected to mechanical loads, in this work. The shell is modelled using sinusoidal bivariate shear strain theory, and the static governing equations are derived using changes in virtual work. The eigenvalue-eigenvector method is used to exactly solve the governing equations for a constrained cylindrical shell The proposed kinematic relation decomposes the radial displacement into bending, shearing and stretching functions. The main advantage of the method presented in this work is the study of the effect of clamping constraints on the local stresses at the ends. Stress, strain, and deformation analysis of shells through thickness and length.

Studies on the Residual Bending Strength of Burned Wood treated with Fire-retardant Chemicals (내화처리연소목(耐火處理燃燒木)의 잔류(殘留) 휨강도에 관(關)한 연구(硏究))

  • Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.12 no.2
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    • pp.10-19
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    • 1984
  • The $3{\times}3{\times}30$ ($cm^3$) sized lumbers of Populus alba-grandulosa L. were treated with four fire-retardant solutions of ammonium sulfate, monoammonium phosphate, diammonium phosphate and aluminium chloride for 1, 15, 30, and 60 minutes and 1, 3, and 7 days. Thereafter they were air-dried and burned at high temperature about $1,800^{\circ}C$ and for short time of five minutes. This study estimated the relationship between absorbed chemical amounts and rate of weight loss or residual bending strength of these burned lumbers. The results were as follows: 1) In absorption amount of fire-retardant chemicals, diammonium phosphate showed the largest, aluminium chloride the smallest, but monoammonium phosphate and ammonium sulfate showed similar level. 2) The absorption amount of chemicals was decreased with the increase of specific gravity in the same species except aluminium chloride. 3) The rate of weight loss was decreased as the absorption amount of chemicals increased, especially monoammonium phosphate was most effective. 4) The MOR value of the residual bending strength was increased as the absorption amount of chemicals increased and especially monoammonium phosphate showed the most efficient effect. 5) Aluminium chloride showed more striking increase of MOR value of residual bending strength with the increase of absorption amount than any other chemical, therefore its MOR value was similar to the maximum MOR value of the most effective monoammonium phosphate. 6) The correlation between weight loss and MOR value of the residual bending strength was negative and aluminium chloride showed the most striking negative relation, but the others showed similar trends. 7) The correlation between work to proportional limit and absorption amount of chemicals was positive and the degree of increase in work to proportional limit was most in aluminium chloride, and the next, in monoammonium phosphate and diammonium phosphate in turn. 8) The correlation between work to maximum load and absorption amount of chemicals showed positive and diammonium phosphate revealed the best result and aluminium chloride showed better results than other two chemicals.

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