• Title/Summary/Keyword: Bending tests

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Springback Prediction of Friction Stir Welded DP590 Steel Sheet Considering Permanent Softening Behavior (영구연화거동을 고려한 마찰교반용접(FSW)된 DP590 강판의 탄성복원 예측)

  • Kim, J.;Lee, W.;Chung, K.H.;Park, T.;Kim, D.G.;Kim, Chong-Min;Kim, D.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.329-335
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    • 2009
  • In order to better predict the springback for friction stir welded DP590 steel sheet, the combined isotropic-kinematic hardening was formulated with considering the permanent softening behavior during reverse loading. As for yield function, the non-quadratic anisotropic yield function, Yld2000-2d, was used under plane stress condition. For the verification purposes, comparisons of simulation and experiments were performed here for the unconstrained cylindrical bending, the 2-D draw bending tests. For two applications, simulations showed good agreements with experiments.

Development of On-line Bending Stiffness Tester (2) - Lab experiment - (종이 휨강성 자동 측정방식의 개발과 그 이용 (2) - 실험실 측정 -)

  • Seo, Yung-Bum;Jung, Suk-Myun;Jung, Tae-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.4
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    • pp.21-28
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    • 2007
  • A simple method of on-line stiffness measurement using the wrinkling behavior of paper web between two rollers was presented. The theory and the equation were presented, and lab and mill tests were executed. We called the stiffness measured by Taber tester as 'Taber stiffness', and by tension wrinkling measurement as 'wrinkle stiffness', respectively. Lab experimental results showed Taber and wrinkle stiffness are almost equivalent. In the mill experiment, we could measure the stiffness in the wet state and in the dry state. The dry wrinkle stiffness was close to the taber stiffness, but the wet wrinkle stiffness was much lower than the corresponding taber stiffness.

Fabrication and Characteristics of Bioceramics for Artificial Dental Crowns (II) Mechanical Characteristics, Color and Color difference (인공치용 바이오 세라믹스의 제조 및 특성(II) 기계적 특성과 색도 및 색차변화)

  • 고영호;한복섭;이준희
    • Journal of the Korean Ceramic Society
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    • v.32 no.10
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    • pp.1203-1211
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    • 1995
  • The tests of three point bending and vickers hardness have been carried out to investigate mechanical characteristics of bioceramics for artificial dental crowns. And color and color difference test has been performed to study chromaticity changes after sintering specimens composited with glass and leucite powders. In addition, thermal dilation test has been carried out to examine bonding relations between dental porcelain and metal frame (Ni-Cr alloy). The result of three point bending test showed a maximum strength of about 68 MPa. Thermal expansion coefficient changed from 8.3$\times$10-6/$^{\circ}C$ to 13.5$\times$10-6/$^{\circ}C$ with increasing leucite content (0~30wt.%) in glass matrix. Bonding between porcelain (25% leucite-75% glass) and Ni-Cr alloy was excellent.

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A New Way to Manufacture Ultra Light Metal Structures (초경량 금속구조재의 제작을 위한 새로운 방안)

  • Kang, Ki-Ju;Jeon, Gye-Po;Nah, Seong-Jun;Ju, Bo-Seong;Hong, Nam-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.296-303
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    • 2004
  • Recently, the ultra light metal structure with periodic and three dimensional truss elements takes attention because of its multi-functionality and substantial heat resistance. However, the complicated fabrication process leading to high cost has been a major obstacle to wide applications. In this paper, a new idea to construct an ultra light structure with periodic, three dimensional truss using metal wires is presented. To prove the practical validity, a Kagome-like structure was fabricated from stamped wires and punched face sheets. It was assembled by soldering. Through three-point bending and compression tests, the strength was evaluated and compared with the theory.

A Study on the Fatigue Strength Evaluation of Sintered Spur Gears (소결치차의 피로강도평가에 관한 연구)

  • Lyu, Sung-Ki;Katsmi, Inoue
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.106-112
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    • 1999
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for the sintered steel bend specimens of various densities 6.6 to 7.0 g/$cm^3$ and the sintered spur gear to consisted of Fe-Cu-C. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained. The fatigue strength S for fatigue life N of the specimen with the initial length of crack ai is simulated, and they are shown as N-S-A curves. This study investigate the crack growth characteristics by experiments and present crack growth simulation method for sintered gear

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Flexural behaviour of square UHPC-filled hollow steel section beams

  • Guler, Soner;Copur, Alperen;Aydogan, Metin
    • Structural Engineering and Mechanics
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    • v.43 no.2
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    • pp.225-237
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    • 2012
  • This paper presents an experimental investigation of the flexural behavior of square hollow steel section (HSS) beams subjected to pure bending. Totally six unfilled and nine ultra high performance concrete (UHPC)-filled HSS beams were tested under four-point bending until failure. The effects of the steel tube thickness, the yield strength of the steel tube and the strength of concrete on moment capacity, curvature, and ductility of UHPC-filled HSS beams were examined. The performance indices named relative ductility index (RDI) and strength increasing factor (SIF) were investigated with regard to different height-to-thickness ratio of the specimens. The flexural strengths obtained from the tests were compared with the values predicted by Eurocode 4, AISC-LRFD and CIDECT design codes. The results showed that the increase in the moment capacity and the corresponding curvature is much greater for thinner HSS beams than thicker ones. Eurocode 4 and AISC-LRFD predict the ultimate moment capacity of the all UHPC-filled HSS beams conservatively.

Time-Dependent Spring-back Prediction of Aluminum Alloy 6022-T4 Sheets Using Time-Dependent Constitutive law (시간 의존성 구성방정식을 이용한 AA6022-T4 판재의 탄성 복원 예측)

  • Park, T.;Ryou, R.;Lee, M.G.;Chung, K.H.;Wagoner, R.H.;Chung, K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.330-333
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    • 2009
  • The time-dependent constitutive law was developed based on viscoelastic-plasticity to describe the time-dependent spring-back behavior of aluminum alloy 6022-T4 sheets. Besides nonlinear viscoelasticity, non-quadratic anisotropic yield function, Yld2000-2d, was used to account for the anisotropic yield behavior, while the combined isotropic-kinematic hardening law was used to represent the Bauschinger effect and transient hardening. For verification purposes, finite element simulations were performed for the draw-bending and the results were compared with experimental results.

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Development of One-Piece Manufacturing Process for Automotive Cowl Cross Bar Using Rotary Swaging (회전 스웨이징을 이용한 자동차용 카울크로스바의 일체화 제조공정 개발)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.25 no.5
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    • pp.332-337
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    • 2016
  • The automobile cowl cross bar which is a backbone frame part holding electrical and air conditioning components inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of frame parts. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, one-piece manufacturing processes which can eliminate the welding process were developed by applying the rotary swaging process. CAE analyses were conducted to examine the feasibility of the process and prototypes were manufactured by using a rotary swaging machine with 4 split rotating dies and 12 head rollers. Bending tests of the manufactured prototypes confirmed that the rotary swaging process gives better mechanical properties comparing with the conventional processes.

The Effects of Cell Sizes on Compression and Bending Strength of Aluminum Material (알루미늄 소재의 미세 기공 크기가 압축 및 굽힘 강도에 미치는 영향)

  • 전용필;강충길
    • Transactions of Materials Processing
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    • v.11 no.8
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    • pp.701-709
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    • 2002
  • Aluminium foam material is highly porous material, which has the complicated cellular structure defined by randomly distributed pores in metallic matrix. This structure gives the characteristic properties which cannot be achieved by any other conventional processes. As the properties of aluminium foam material significantly depend on its porosity, a desired profile of properties can be tailored by changing the foam density. But various defects lead to undesirable effects on the mechanical properties. Mechanical properties are dependent on cell sizes and aspect ratios. Therefore, this paper presents the effects of various processing parameters of various parameters on the mechanical properties. For the sake of this, combined stirring was used to fabricate aluminum foam materials by the parameters. Compression and bending tests were performed to investigate the effects of cell sizes and aspect ratios on the mechanical properties.

Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.