• Title/Summary/Keyword: Bending spring

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Studies on Precision Bending of Motor Spring (모터스프링의 정밀 벤딩 성형에 관한 연구)

  • Park, S.J.;Lee, S.G.;Kim, D.H.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.366-372
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    • 2016
  • Recently, the amount of spring usage is on the increase in the automotive and aircraft parts industries as well as home appliances. Manufacture of spring reflects a need for diversification, mass production and high precision. Therefore it is very important to know the bending method and forming technique according to the shape of spring. In this study, to find the optimal bending method for the motor spring, the FE-simulation was executed using orthogonal array. The design parameters are wire length, length of vibration and feed rate. Then, the optimal combination of design parameters was suggested using ANN technique.

A Study on the Mechanical Properties and Bending Formability Evaluation of the Spring Strip Materials (박판 스프링용 재료의 기계적특성과 굽힘가공성 평가 연구)

  • Won, S.T.;Lim, K.H.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.660-666
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    • 2006
  • This study examined the mechanical properties and bending formability evaluation of spring strip materials(SK5 CSPH, STS 301 CSP-EH, C7701-H). The hardness test and tensile test were performed at room temperature($20^{\circ}C$) for mechanical properties. The U-bending test were carried out at various conditions of punch corner radius(Rp), ratio of punch comer radius/thickness(Rp/t) and ratio of clearance/thickness(Rp/t) and ratio of clearance/thickness(C/t) for bending formability evaluation.

Fabrication of Bending Actuator using Zigzag-type Shape Memory Alloy Spring (지그재그 형태의 형상기억합금 스프링을 이용한 굽힘 액추에이터의 제작)

  • Im, An-Su;Lee, Seung-Gi
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.4
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    • pp.269-274
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    • 1999
  • A bending actuator using zigzag type shape memory alloy springs has been fabricated and characterized. The fabricated millimeter-sized actuator has outer diameter of 3.0mm and inner diameter of 2.0mm. The zigzag type spring is more suitable for thin wall type actuator because the zigzag type spring has a planar structure comparing with the coil type spring which has a three-dimensional structure. The measured characteristics of the fabricated bending actuator show the possibility of practical application to micro active bending catheters.

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The Spring-back Phenomena in Soild Phase Bending of Glass Fiber Reinforced Polypropylene (유리섬유 강화 Polypropylene의 고상굽힘성형시 Spring-back 현상)

  • 남궁천;김성일;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.646-649
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    • 1995
  • An experimental and analyical investigations were undertaken to improve understanding of spring-back phenomena of chopped fiber reinforced thermoplastic composite sheet. The materials tested contained 20, 35, 40 percent by weight of readomly oriented glass fiber in a prolypropylene matrix. The simple bending tests were performed at temperatures ranging form 75 .deg. c to 150 .deg. c with 25 .deg. c increment and at punch speed of 1mm/sec and 0.01mm/sec. The spring-back angel measured in pure bending is compared with the prediction base on the analytical model. Good agreement between experimental and predicted results was observed.

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Optimization of spring back in U-die bending process of sheet metal using ANN and ICA

  • Azqandi, Mojtaba Sheikhi;Nooredin, Navid;Ghoddosian, Ali
    • Structural Engineering and Mechanics
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    • v.65 no.4
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    • pp.447-452
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    • 2018
  • The controlling and prediction of spring back is one of the most important factors in sheet metal forming processes which require high dimensional precision. The relationship between effective parameters and spring back phenomenon is highly nonlinear and complicated. Moreover, the objective function is implicit with regard to the design variables. In this paper, first the influence of some effective factors on spring back in U-die bending process was studied through some experiments and then regarding the robustness of artificial neural network (ANN) approach in predicting objectives in mentioned kind of problems, ANN was used to estimate a prediction model of spring back. Eventually, the spring back angle was optimized using the Imperialist Competitive Algorithm (ICA). The results showed that the employment of ANN provides us with less complicated and time-consuming analytical calculations as well as good results with reasonable accuracy.

A Study on Reinforcing Effect of Multi-Bar Spring Nailing (다철근 스프링 네일링 공법의 보강효과 검토에 관한 연구)

  • Lee, Choong-Ho;Jung, Young-Jin;Kim, Dong-Sik;Chae, Young-Su
    • Journal of the Society of Disaster Information
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    • v.3 no.2
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    • pp.147-169
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    • 2007
  • This study investigates the reinforcing effects of the Multi-bar Spring nails with respect to the conventional Soil-nails in artificial slopes. Based on wide experience related to design and construction, soil nails have been widely applied to reinforce slope in the world. Multi-bar spring nails are one of the improved soil nailing methods. These method maximizes bending, shearing, pull-out resistance for those multi-nails, not unit nail, that are inserted in the borehole using special spacer at regular intervals. In addition, because cutting plane is confined effect resulting from a pressured plate at the end of the nails with compression spring equipment, slope stability is secured using MS-nailing method. Analyzing bending, pull-out, shearing condition of MS-nail, it was examined throughly elastic region, load transfer capacity, reinforcing effect on cutting plate of MS-nails. In addition, Pilot and laboratory tests, numerical analysis were carried out to verify the superiority of MS-nailing method. In case, MS nailing method is applied to reinforce artificial slope, it was analyzed that bending, pull-out, shearing resistance was increased more than existing nailing method was applied. In this study, it was shown that surface failure was more or less prevented using MS-nailing method, confining effect on cutting plane using spring stuck to flexible equipment.

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A study on the process for precision forming by 3-dimension bending machine (3 차원 벤딩 머신에서 정밀 성형을 위한 공정 개발에 관한 연구)

  • Kim H.J.;Lim S.H.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1897-1900
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    • 2005
  • The purpose of this study is to investigate the bending process for manufacturing of sound pipe by 3 dimension bending machine. The arbitrarily-bended pipe is widely used in a heat exchanger system. The pipe should be formed precisely for assembling of heat changer. And, spring back effect and variation of the pipe thickness should be controlled effectively. We described the change of spring back amount and thickness variation of the pipe according to the change of bending radius and bending angle by FEM analysis. The analysis is adopted the elasic-plastic analysis and contact analysis on MARC software.

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Spring Back on the Compound Bending of the Plastic Fuel Tube for Automobile (자동차용 플라스틱 연료튜브의 복합 벤딩에 대한 스프링백)

  • Moon, C.Y.;Park, J.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.51-55
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    • 2003
  • Recently the requirements for light weight and high performance of the automobile have increased. Especially, the plastic fuel tube makers have made their efforts to dove]op the various plastic fuel tube module with not only dimensional accuracy but also cost competitiveness. The experiment is performed to investigate spring backs for PA12 plastic fuel tubes in case of compound bending. In the experiment, steam bending process is adopted as bending method. In this study, the results we obtained are used to design the bending fixtures and the compound bending system.

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A Study on the Bending Process for Precision Pipe Forming (정밀 파이프 성형을 위한 벤딩 공정 개발에 관한 연구)

  • Kim, Hyun-Jin;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.58-65
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    • 2007
  • The arbitrarily-bended pipe is widely used in a heat exchanger system. Thus, the pipe bending process has important role in performance and productivity of heat exchanger system. The purpose of this study is to investigate the bending process for manufacturing of sound pipe. And, the spring-back effect and the variation of pipe thickness should be controlled effectively. The change of spring-back ratio and the thickness variation of pipe according to the change of bending radius, bending angle and pipe thickness are analyzed by FEM analysis. The analytic results are compared with the experimental data, accordingly the results show good agreement. The method of the analysis can be applied for manufacturing of precision bended pipe.

Process Analysis and Test for Manufacturing the Sleeve Spring Type-Torsional Vibration Damper (슬리브 스프링 형식 비틀림 진동감쇠기 제조를 위한 공정해석 및 시험)

  • Hwang, Beom-Cheol;Bae, Won-Byong;Jang, Young-Jun;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1471-1481
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    • 2009
  • In diesel engines, it is inevitable that the torsional vibration is produced by the fluctuation of engine torque. Therefore, it is necessary to establish preventive measures to diminish the torsional vibration. The sleeve spring type damper is one of the preventive measures for reducing the torsional vibration. In this study, the closed form equations to predict the spring constant of a sleeve spring and the torsional characteristics of the torsional vibration damper are proposed to calculate stiffness of the damper and verified their availability through the finite element analysis and experiments. And the stability of the sleeve spring torsional vibration damper is verified by analyzing the inner star and outer star, which are the core parts of the damper, and 2-roll bending process is proposed to manufacture sleeve spring. The program to calculate the initial radius including spring-back effect is developed, and the FEA method to analyze elasto-plastic problem was verified through analysis of 90$^{\circ}$bending process. The results of the analysis are in good agreements with those of the experiments. The newly proposed method can be used as an advanced technique that remarkably curtails cost of production and replaces the conventional forming.