• 제목/요약/키워드: Bending sequence

검색결과 96건 처리시간 0.021초

A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.347-352
    • /
    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

  • PDF

Plane strain bending of a bimetallic sheet at large strains

  • Alexandrov, Sergei E.;Kien, Nguyen D.;Manh, Dinh V.;Grechnikov, Fedor V.
    • Structural Engineering and Mechanics
    • /
    • 제58권4호
    • /
    • pp.641-659
    • /
    • 2016
  • This paper deals with the pure bending of incompressible elastic perfectly plastic two-layer sheets under plane strain conditions at large strains. Each layer is classified by its yield stress, shear modulus of elasticity and its initial percentage thickness in relation to the whole sheet. The solution found is semi-analytic. In particular, a numerical technique is only necessary to solve transcendental equations. The general solution is cumbersome because different analytic expressions for the radial and circumferential stresses should be adopted in different regions of the whole sheet. In particular, there are several alternative ways a plastic region (or plastic regions) can propagate. However, for any given set of material and process parameters the solution to the problem consists of a sequence of rather simple analytic expressions connected by transcendental equations. The general solution is illustrated by a simple example.

복합공정(피어싱, 벤딩, 디프드로잉)을 갖는 제품 제조를 위한 프로그레시브 설계 자동화 시스템 개발 (Development of an Automated Progressive Design System for Manufacturing Product with Multi Processes, Piercing, Bending, and Deep Drawing)

  • 황범철;김철;배원병
    • 한국정밀공학회지
    • /
    • 제25권12호
    • /
    • pp.55-64
    • /
    • 2008
  • This paper describes a research work of developing an automated progressive design system for manufacturing the product with multi processes such as piercing, bending, and deep drawing. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system consists of three main modules, which are shape treatment, strip layout, and die layout modules. Based on knowledge-based rules, the system is designed considering several factors, such as material and thickness of a product, piercing, bending and deep drawing sequence, and the complexities of the blank geometry and punch profiles. It generates the strip layout drawing for an automobile product. Die design for each process is carried out through the die layout module from the results of the strip layout module. Results obtained using the modules enable the designers for manufacturing products with multi processes to be more efficient in this field.

원통단면 탄소복합재와 혼성 구조부재의 굽힘 특성 평가 (Bending Characteristic Evaluations Circular Cross-section Carbon Composite and Hybrid Structural Material)

  • 김정호;정종안;김지훈
    • 한국생산제조학회지
    • /
    • 제21권3호
    • /
    • pp.421-424
    • /
    • 2012
  • Carbon Fiber reinforced composite material can be designed for the optimized performances of structural member that have achieve appropriate mechanical properties with cross-sectional shape, fiber direction, stacking sequence and thickness. So there are needed extensive databases each optimal design of CFRP structural member by impact through the preparation of different shape, interface number, thickness and stacking angle. When pressure is applied to structural member, compression, bending and torsion is shown on the corresponding member. For the effective utilization of fiber reinforced composite material as main structural member, optimized design technology should be established to maximize mechanical properties for compression, bending and torsion. In this paper, CFRP prepreg sheet with different stacking angle is manufactured in CFRP and hybrid(Al+CFRP) with circular cross-section. Strength and stiffness is gotten respectively by flexure test. CFRP structure and hybrid structure can be compared with each other. The best design guideline can be analyzed by use of this study result.

Interface slip of post-tensioned concrete beams with stage construction: Experimental and FE study

  • Low, Hin Foo;Kong, Sih Ying;Kong, Daniel;Paul, Suvash Chandra
    • Computers and Concrete
    • /
    • 제24권2호
    • /
    • pp.173-183
    • /
    • 2019
  • This study presents experimental and numerical results of prestressed concrete composite beams with different casting and stressing sequence. The beams were tested under three-point bending and it was found that prestressed concrete composite beams could not achieve monolith behavior due to interface slippage between two layers. The initial stress distribution due to different construction sequence has little effect on the maximum load of composite beams. The multi-step FE analyses could simulate different casting and stressing sequence thus correctly capturing the initial stress distribution induced by staged construction. Three contact algorithms were considered for interaction between concrete layers in the FE models namely tie constraint, cohesive contact and surface-to-surface contact. It was found that both cohesive contact and surface-to-surface contact could simulate the interface slip even though each algorithm considers different shear transfer mechanism. The use of surface-to-surface contact for beams with more than 2 layers of concrete is not recommended as it underestimates the maximum load in this study.

미세 방전가공 기계 구조를 위한 복합재료-포움 샌드위치 구조 설계에 관한 파라메트릭 연구 (Parametric Study on Design of Composite-Foam Sandwich Structures for Micro EDM Machine tool structures)

  • 김대일;장승환
    • Composites Research
    • /
    • 제19권2호
    • /
    • pp.13-19
    • /
    • 2006
  • 본 논문에서는 미세 방전가공(Electrical Discharge Machining; EDM) 기계를 위한 샌드위치 구조를 설계하기 위해 복합재료의 적층 순서, 두께, 그리고 리브의 형상 등을 고려한 파라메트릭 연구를 수행하였다. 샌드위치 구조는 면재인 섬유강화 복합재료와 심재인 레진 콘크리트 및 고분자 포움으로 이루어졌다. 컬럼은 정적 굽힘강성과 비굽힘강성을 높이기 위해 십자 리브를 가진 형상으로 설계하였으며, 적층 순서와 두께를 조절하였다. 베드의 경우 양방향의 강성을 동시에 향상시키기 위해 적층 순서와 리브 형상을 조절하였다. 최적의 고강성을 얻기 위하여 리브의 두께와 면재의 두께 등 설계 파라메터의 최적치를 제안하였다. 각 설계 파라메터의 변화에 따른 구조의 정적, 동적 강성의 변화를 확인하기 위해 유한요소해석을 수행하였으며, 진동 실험을 통하여 각 요소의 고유진동수와 감쇠비를 측정하여 비교하였다. 이러한 결과로부터 고정밀 미세 방전가공 기계 구조를 위한 최적의 형상조건을 제안하였다.

Antitumor Toxic Protein Abrin and Abrus Agglutinin

  • Liu, Chao-Lin;Lin, Jung-Yaw
    • Toxicological Research
    • /
    • 제17권
    • /
    • pp.109-115
    • /
    • 2001
  • Abrus agglutinin was purified from the kernels of Abrus precatorius by Sepharose 4B affinity column chromatography followed by Sephadex G-100 gel filtration column chromatography. About 1.25 g of abrus agglutinin was obtained from 1 kg of the kernels. The LD$_{50}$ of abrus agglutinin is 5 mg/kg of body weight, which is less toxic than that of abrin, 20$\mu\textrm{g}$/kg body weight. The amino acid sequence of abrus agglutinin was determined by protein sequencing techniques and deduced from the nucleotide sequence of a cDNA clone encoding full length of abrus agglutinin. There are 258 residues, 2 residues and 267 residues in the A-chain, the linker peptide and the B-chain of abrus agglutinin, respectively. Abrus agglutinin had high homology to abrin-a (77.8%). The 13 amino acid residues involved in catalytic function, which are highly conserved among abrin and ricin, were also conserved within abrus agglutinin. The protein synthesis inhibitory activity of abrus agglutinin ($IC_{50}$/ = 3.5 nM) was weaker than that of abrin-a (0.05 nM). By molecular modeling followed by site-directed mutagenesis showed that Pro199 of abrus agglutinin A-chain located in amphipathic helix H and corresponding to Asn200 of abrin A-chain, can induce bending of helix H. This bending would presumably affect the binding of abrus agglutinin A-chain to its target sequence GpApGpAp, in the tetraloop structure of 285 r-RNA subunit and this could be one of major factors contributing to the relatively weak protein synthesis inhibitory activity and toxicity of abrus agglutinin.n.

  • PDF

Discrete Optimization for Vibration Design of Composite Plates by Using Lamination Parameters

  • Honda, Shinya;Narita, Yoshihiro;Sasaki, Katsuhiko
    • Advanced Composite Materials
    • /
    • 제18권4호
    • /
    • pp.297-314
    • /
    • 2009
  • A design method is proposed to optimize the stacking sequence of laminated composite plates for desired vibration characteristics. The objective functions are the natural frequencies of the laminated plates, and three types of optimization problems are studied where the fundamental frequency and the difference of two adjacent frequencies are maximized, and the difference between the target and actual frequencies is minimized. The design variables are a set of discrete values of fiber orientation angles with prescribed increment in the layers of the plates. The four lamination parameters are used to describe the bending property of a symmetrically laminated plate, and are optimized by a gradient method in the first stage. A new technique is introduced in the second stage to convert from the optimum four lamination parameters into the stacking sequence that is composed of the optimum fiber orientation angles of all the layers. Plates are divided into sub-domains composed of the small number of layers and designed sequentially from outer domains. For each domain, the optimum angles are determined by minimizing the errors between the optimum lamination parameters obtained in the first step and the parameters for all possible discrete stacking sequence designs. It is shown in numerical examples that this design method can provide with accurate optimum solutions for the stacking sequence of vibrating composite plates with various boundary conditions.

다양한 형상비를 갖는 사각 CFRP 튜브의 굽힘 및 비틀림 특성 (Bending and Torsional Characteristics of Rectangular CFRP Tubes with Various Aspect Ratios)

  • 이용성;정성균
    • Composites Research
    • /
    • 제27권2호
    • /
    • pp.37-41
    • /
    • 2014
  • 섬유강화복합재료는 비강도와 비강성이 뛰어나 여러 분야에 걸쳐 사용량이 증가하고 있으며 자전거와 같은 스포츠 용품에도 사용량이 점점 증가하고 있다. 복합재료는 다양한 형상의 구조부품으로 만들어져 사용되고 있다. 특히 자전거 프레임의 일부에는 사각형 복합재 튜브 형태로 제작되어 사용되고 있으나 이에 관한 연구는 많지 않다. 사각 복합재 튜브의 경우에 모서리에 적절한 라운드 값을 주어 굽힘과 비틀림에 견디도록 설계된다. 본 연구에서는 모서리의 곡률반경이 R5, R10, R15인 세 개의 그룹에 가로-세로 1:1, 1:1.5, 1:2의 형상비를 갖는 아홉 종류의 사각 복합재 튜브를 제작하였다. 탄소섬유강화복합재료가 튜브제작에 사용되었으며 단면적은 모두 같도록 설계되었다. $[0/90/{\pm}45]s$으로 적층하여 제작한 사각 복합재 튜브에 굽힘과 비틀림 하중을 가하여 실험평가를 수행하였다. 실험결과 사각 복합재 튜브의 R 값과 형상비에 따라서 굽힘 및 비틀림 특성이 크게 다름을 알 수 있었다.

강성계수가 복합재 광학판 성능에 미치는 영향성 연구 (Influence of Stiffness Coefficients on Optical Performance in Composite Optical Substrate)

  • 김경표
    • 한국산학기술학회논문지
    • /
    • 제18권11호
    • /
    • pp.762-769
    • /
    • 2017
  • 준등방성 라미네이트내의 확장강성 계수는 방사방향으로균일하지만, 굽힘강성 계수는 플라이 적층순서에 의해 방사방향으로 변화한다. 이 논문에서는 복합재 광학에서 사용되는 단방향섬유 복합재료와 무작위로 분포된 단섬유 복합재료로 이루어진 세 가지 유형의 준 등방성 라미네이트 반사경내의 굽힘강성 계수의 방사방향의 변화량을 비교하였다. 단섬유 복합재료 반사경 방사방향의 확장강성 계수와 굽힘강성 계수는 균일하게 나타나는 반면, 단방향섬유 복합재료 반사경의 경우에는 굽힘강성 계수의 방사방향으로의변화량이 11%에서 많게는 26%까지 변화하는 것으로 나타났다. 또한 강성계수의 차이로 인한 굽힘-비틀림-커플링 효과 등 강성 민감도 또한 큰 것으로 나타났다. 이러한 요소는 정밀성이 요구되는 광학분야에 복합재 반사경의 적용을 어렵게 할 커다란 문제점으로 인식되며, 이러한 복합재료의 이방성 성질로 인한 필연적인방사형 방향으로의 강성계수의 변화 및 그 영향성을 줄이기 위해서는 단섬유나 무작위로 공간에 흩어져있는 섬유 복합재료를 사용하는 것이 복합재 반사경내에 존재하는 굽힘강성 계수의 변화를 제거하는 하나의 방법이다.