• 제목/요약/키워드: Bending process

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후판 Turn Down Mark 발생 메카니즘 규명 (Verification of Creation Mechanism of Turn Down Mark in the Thick Plate Mill)

  • 정제숙;박해두
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.378-382
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    • 2004
  • A study was performed for verification of creation mechanism of turn down mark in thick plate. The roll mark was produced by plate bending when the front of plate was collided with roller table rolls. Various process conditions which are temperatur distribution along the thickness direction of plate, pass line, and reduction ration were investicated. These process conditions affected the amount of plate bending and were a major cause of turn down mark.

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철근 공장가공화를 위한 철근 스프링 백에 대한 수치적 연구 (A Numerical study on Spring-back Phenomenon of a Rebar for Manufacture)

  • 최창환;김진호;이성규
    • 한국산학기술학회논문지
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    • 제14권8호
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    • pp.3638-3643
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    • 2013
  • 현재 공사현장에서 사람이 직접 기계로 철근 굽힘 가공을 하고 있다. 하지만 사람이 직접 기계로 가공하기 때문에 정밀성이 떨어지고 시간이 많이 소요된다. 이를 공장가공방식으로 자동화하여 정밀성과 가공성을 높이기 위해서는 스프링 백 현상을 분석해야한다. 이 현상은 굽힘 공정 이 후 하중제거에 따른 재료의 복원 능력이 발생하여 원래의 요구하는 형상에서 벗어나게 하며 이는 굽힘 각도, 굽힘 반경, 철근의 직경에 영향을 받는다. 우리는 굽힘 각, 굽힘 반경, 철근의 직경을 스프링 백 현상에 영향을 미치는 인자로 정하고 FEM을 통해 각 인자들이 철근 굽힘 가공에 미치는 영향에 대한 경향성을 분석하였다. 그 결과 굽힘 각도 $10^{\circ}$씩 증가함에 따라 약 $0.1^{\circ}$씩 스프링 백 현상이 커졌으며 철근 직경은 ${\varphi}$ 10mm에서 ${\varphi}$ 16mm로 증가함에 따라 약 $0.6^{\circ}$ 증가하였다. 반면 굽힘 반경은 30mm에서 40mm로 증가함에 따라 스프링 백 각도가 약 $0.2^{\circ}$ 줄어드는 현상을 확인할 수 있었다.

Inner groove tube의 U형 Draw-Bending 가공기술에 관한 연구 (Manufacturing Technique on the U Type Draw-Bending of Inner Groove Tube)

  • 강흥식;김동성;허신;홍성인
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.148-151
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    • 2003
  • The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

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3차원 Bending Machine 설계 및 개발에 관한 연구 (A Study on the Design and Development of Three Dimensional Bending Machine)

  • 이춘만;임상헌;김현진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1448-1451
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    • 2004
  • This study is concerned about the design and development of three dimensional bending machine. The purpose of this study is design and development of three-dimensional bending machine by analysis of bending process and structural analysis simulation. The analysis is carried out by FEM simulation using DEFORM and CATIA V5 software. Based on this study, the three dimensional bending machine was developed. In order to evaluate a performance and reliability of the developed three dimensional bending machine, we used laser interferometer and three axial measuring system.

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나노조작기를 이용한 ZnO 나노막대 굽힘 물성 평가 (Bending Properties of ZnO Nanorod using Nano-Manipulator)

  • 전상구;장훈식;권오헌;남승훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.260-263
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    • 2008
  • The bending test of an individual ZnO nanorod was performed with a nano-manipulator and a force sensor inside the scanning electron microscope (SEM), and the bending properties of ZnO nanorod were also discussed. The ZnO nanorod used in this experiment was fabricated by means of solution base process. The force sensor used for bending test of ZnO nanorod was typed with cantilever. The force sensor was mounted on the nano-manipulator. The nano-manipulator was controlled and manipulated by a personal computer. The each end of an individual ZnO nanorod was attached on the rigid support and the tip of the force sensor with an electron beam exposure, and then the bending test was carried out by controlling of the nano-manipulator. The bending modulus of a ZnO nanorod was calculated at 69.35GPa after the bending test.

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3차원 Bending Machine 설계에 관한 연구 (A Study on the Design of Three-Dimensional Bending Machine)

  • 이춘만;임상헌;박동근
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1852-1857
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    • 2003
  • This study is concerned about the development of three-dimensional bending machine for heat exchanger. Recently, three-dimensional bending is required for various heat exchanger. The purpose of this study is design of three-dimensional bending machine by analysis of bending process and structural analysis simulation. The analysis is carried out by FEM simulation using DEFORM and CATIA V5 software. The copper-tube is modeled by shell elements and the machine is modeled by placing proper shell and solid finite elements and fictitious mass properties to represent the real one. The final results of analysis are applied to the design of three-dimensional bending machine and the machine is successfully developed.

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굽힘성형을 위한 금속 샌드위치판재의 내부구조재 개발 (The Development of Inner Structure of Metallic Sandwich Plates for Bending)

  • 성대용;정창균;윤석준;심도식;이상훈;안동규;양동열
    • 소성∙가공
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    • 제15권2호
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    • pp.126-131
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    • 2006
  • Metallic sandwich plates are ultra-light materials not only with high strength and stiffness but also with other multifunctional physical properties. Inner dimpled shell structure can be fabricated by a piecewise sectional forming process, and then bonded with face sheets of the same material by resistance welding. Possible region for bending and limit radius of curvature are defined to compare the formability of sandwich plates. Tests have shown that sandwich plates with inner dimpled shell structure subject to bending have longer possible region for bending and smaller limit radius of curvature than other types of sandwich plates. The proposed inner dimpled shell structure is shown to have better formability of sandwich plates for bending than other types inner structures.

알루미늄/GFRP 혼성튜브의 굽힘붕괴 특성 (The characteristics of bending collapse of aluminum/GFRP hybrid tube)

  • 송민철;이정주
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.84-87
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    • 2000
  • Square tubes used for vehicle structure components have an important role on keeping its stiffness and preserving occupant safety in vehicle collision and rollover in which it experience axial collapse, bending collapse or both. Bending collapse, which absorbs kinetic energy of the impact and retains a survival space for the occupant, is a dominant failure mode in oblique collision and rollover. Thus, in this paper, the bending collapse characteristics such as the maximum bending moment and energy absorption capacity of the square tube replaced by light-weight material were evaluated and presented. The bending test of cantilever tubes which were fabricated with aluminum, GFRP and aluminum/ GFRP hybrid by co-curing process was performed. Then the maximum bending moment and the energy absorption capacity from the moment-angle curve were evaluated. Based on the test results, it was found that aluminum/ GFRP hybrid tube can show better specific energy absorption capacity compared to the pure aluminum or GFRP tube and can convert unstable collapse mode which may occur in pure GFRP tube to stable collapse mode like a aluminum tube in which plastic hinge is developed.

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원통형 다이를 이용한 굽힘의 변형특성에 관한 연구 (A Study on Characteristics of Bending Deformation in Cylindrical Die)

  • 김용우;이대수
    • 한국공작기계학회논문집
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    • 제17권4호
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    • pp.59-66
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    • 2008
  • This paper has proposed a new parameter to interpret the effects of plastic deformation in bending of strips in cylindrical die and punch. With reference to the parameter, we have provided an insight on the separation between strips and punches, the occurrence of the multi-point bending during the process of deformation, the final shapes of strips, and the springback ratios. Also using the parameter, we have considered the different effects between the bending deformation in the cylindrical die and the bending deformation due to pure bending.