• Title/Summary/Keyword: Bending effects

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2-Dimensional Finite Element Analysis of Forming Processes of Automotive Panels Considering Bending Effects (굽힘 효과를 고려한 자동차 패널 성형 공정의 2차원 유한 요소 해석)

  • 김준보;금영탁
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.6
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    • pp.27-38
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    • 1996
  • A two-dimensional FEM program, which considers bending effects in the membrane fromulation, was developed under plane strain assumption for analyzing forming processes of an arbitrarily shaped draw-die of automotive panels. For the evaluation of bending effects with membrane elements, the bending equivalent forces and stiffnesses are calculated from the bending moment computed using the changes in curvature of the formed shape of two membrane ones. The curves depicted with 3 nodes are described by a circle, a quadratic equation, and a cubic equation, respectively, and in the simulation of the stretch/draw sections of an automotive inner panel, three different description results are compared each other. Also, the bending results are compared with membrane results and measurements in order to verify the validity of the developed program.

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Sectional forming analysis by membrane finite elements considering bending effects (굽힘효과를 고려한 박막 유한요소에 의한 단면 성형해석)

  • Kim, Jun-Bo;Lee, Gwang-Byeong;Keum, Yeong-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.493-503
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    • 1998
  • The sectional forming analysis considering bending effects from the geometrically deformed shape of two linear membrane finite elements(called super element) was performed under plane strain assumption for analyzing forming processes of an arbitrarily shaped draw-die. For the evaluation of bending effects, the bending equivalent forces are calculated from the bending moment computed using the changes in the interior angle at the middle node of super element, and are agumented to the membrane stretch forces. In order to verify the validity of the bending formulation, the simulation results for the stretch, draw, and bend sections were compared with membrane analysis results and measurements.

The Effects of Number and Location of Finger Joints on the Bending Strength of Glue Laminated Wood for Green Wood Building (핑거접합부의 수량 및 배치가 생태목조건축용 집성재의 휨강도에 미치는 영향)

  • So, Won-Tek
    • Journal of the Korea Furniture Society
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    • v.18 no.1
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    • pp.20-30
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    • 2007
  • This experiment was carried out to investigate the effects of number and location of finger joints on the bending strength of glue-laminated lumbers. Urea resin adhesives were used in this experiment and the resin content was 70% for cold pressing. The lamina were edge-jointed and end-jointed. The specimen were composed of one or three layers. The obtained results are summarized as follows; The effects of finger joints on the decrease of bending strength of glue laminated woods were different according to the number and location of finger joints. The decrease of MOR was highest on the middle position of laminated woods. The effects of several arrangements of finger joints on the bending strength of glue laminated woods showed on Figure 7 and 8. The variance of thickness-laminating on the bending strength of glue laminated woods were larger than those of width-laminating.

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Sectional Finite Element Analysis of Forming Process of Aluminum Sandwich Sheet by Bending Augmented Membrane Elements (굽힘 첨가 박막요소에 의한 알루미늄 샌드위치 판재 성형공정의 단면 유한요소 해석)

  • 이재경;금영탁;유용문;이명호
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.91-100
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    • 2001
  • A sectional FEA program is developed lot analyzing forming processes of sandwich sheets, which are intensively used recently as a lightweight material of an automobile body. The aluminum sandwich sheet consists of two aluminum skins and a polyprophylen core in between. The aluminum sandwich sheet is dominantly effected by the bending effects in small radius of curvature, so that an appropriate description of bending effects is required to analyze the forming processes. For the evaluation of bending effects, the bending equivalent forces are calculated from the bending moment computed using the curvature of the tool and are added to the membrane stretch forces. To verify the validity of the developed program the sectional FEA results in stretch/draw forming Processes of a square cup and draw forming Processes of an outer hood panel were compared with the measurements.

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Flapwise bending vibration analysis of rotating cantilever beams considering shear and rotary inertial effects (전단 및 단면 회전관성효과를 고려한 회전 외팔보의 면외 굽힘진동해석)

  • Shin, Sang-Ha;Yoo, Hong-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1580-1588
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    • 1997
  • A modeling method for the flapwise bending vibration of a rotating cantilever beam which has small slenderness ratio is presented in this paper. It is shown that as the slenderness ratio decreases the shear and rotary inertia effects increase. Such effects become critical for the accurate estimation of the natural frequencies and modeshapes, especially higher frequencies and modes, as the angular speed increases. It is also shown that the flapwise bending natural frequencies are higher than the chordwise bending natural frequencies. The discrepancy between first natural frequencies are especially significant when the hub radius ratio is small.

A Study of Bending Process for Development of Subframe by Hydroforming (일체화 성형 서브프레임 개발을 위한 벤딩 공정의 영향성 연구)

  • 서창희;이우식;김헌영;임희택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.262-265
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    • 2003
  • In the present study, subframe was developed using hydroforming technology. The manufacturing process for subframe consists of tube bending, pre-forming and hydroforming. The effects of bending process for manufacturing hydroformed subframe were researched. And the variables of bending process were studied by FEM simulation. The bending method is rotary draw bending that is the most popular, cost-effective bending method for thin walled tubes.

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A Study on Characteristics of Bending Deformation in Cylindrical Die (원통형 다이를 이용한 굽힘의 변형특성에 관한 연구)

  • Kim, Yang-Woo;Lee, Dae-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.59-66
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    • 2008
  • This paper has proposed a new parameter to interpret the effects of plastic deformation in bending of strips in cylindrical die and punch. With reference to the parameter, we have provided an insight on the separation between strips and punches, the occurrence of the multi-point bending during the process of deformation, the final shapes of strips, and the springback ratios. Also using the parameter, we have considered the different effects between the bending deformation in the cylindrical die and the bending deformation due to pure bending.

Analytic Factor Effects Analysis of Bending Process of Double Pipe for Tube-Hydroforming using Experimental Design (실험계획법을 이용한 튜브 하이드로 포밍용 이중관 벤딩 공정의 해석적 요인 효과 분석)

  • Shim, D.S.;Jung, C.G.;Seong, D.Y.;Yang, D.Y.;Park, S.H.;Kim, K.H.;Choi, H.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.310-313
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    • 2007
  • This paper covers finite element simulations to evaluate the bending limit of double pipe for tube-hydroforming. The tube-hydroforming process starts with a straight precut tube. The tube is often prebent in a rotary draw bending machine to fit the hydroforming tool. During the bending the tube undergoes significant deformation. So forming defects such as wrinkling, thinning and flattening are generated in the tube. Consequently we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters to minimize the forming defects using orthogonal arrays. The characteristic to evaluate the effects of the process parameters is the bending angle which wrinkling is generated, we define the bending angle at that time as bending limit. Of many process parameters, the process parameters of the bending process such as gab between inner and outer tube, boosting force, dimensions of mandrel were analyzed. And we observed the deformation modes of bent double pipe at specific bending angle in each parameter combination.

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Bending behavior of squared cutout nanobeams incorporating surface stress effects

  • Eltaher, Mohamed A;Abdelrahman, Alaa A.
    • Steel and Composite Structures
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    • v.36 no.2
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    • pp.143-161
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    • 2020
  • In nanosized structures as the surface area to the bulk volume ratio increases the classical continuum mechanics approaches fails to investigate the mechanical behavior of such structures. In perforated nanobeam structures, more decrease in the bulk volume is obtained due to perforation process thus nonclassical continuum approaches should be employed for reliable investigation of the mechanical behavior these structures. This article introduces an analytical methodology to investigate the size dependent, surface energy, and perforation impacts on the nonclassical bending behavior of regularly squared cutout nanobeam structures for the first time. To do this, geometrical model for both bulk and surface characteristics is developed for regularly squared perforated nanobeams. Based on the proposed geometrical model, the nonclassical Gurtin-Murdoch surface elasticity model is adopted and modified to incorporate the surface energy effects in perforated nanobeams. To investigate the effect of shear deformation associated with cutout process, both Euler-Bernoulli and Timoshenko beams theories are developed. Mathematical model for perforated nanobeam structure including surface energy effects are derived in comprehensive procedure and nonclassical boundary conditions are presented. Closed forms for the nonclassical bending and rotational displacements are derived for both theories considering all classical and nonclassical kinematics and kinetics boundary conditions. Additionally, both uniformly distributed and concentrated loads are considered. The developed methodology is verified and compared with the available results and an excellent agreement is noticed. Both classical and nonclassical bending profiles for both thin and thick perforated nanobeams are investigated. Numerical results are obtained to illustrate effects of beam filling ratio, the number of hole rows through the cross section, surface material characteristics, beam slenderness ratio as well as the boundary and loading conditions on the non-classical bending behavior of perforated nanobeams in the presence of surface effects. It is found that, the surface residual stress has more significant effect on the bending deflection compared with the corresponding effect of the surface elasticity, Es. The obtained results are supportive for the design, analysis and manufacturing of perforated nanobeams.

Elastic Stability of Thin-Walled Arches subjected to Uniform Bending - Linear Bending Normal Strain Distribution -

  • Ryu, Hyo-Jin;Lim, Nam-Hyoung;Lee, Chin-Ok
    • Journal of the Korean Society of Hazard Mitigation
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    • v.9 no.2
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    • pp.11-15
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    • 2009
  • This paper is concerned with the elastic buckling of thin-walled arches that are subjected to uniform bending. Nonlinear strain-displacement relations with the initial curvature are substituted into the second variation of the total potential energy to obtain the energy equation including initial curvature effects. The approximation for initial curvature effects that the bending normal strain distribution is linear across the cross section is applied consistently in the derivation process. The closed form solution is obtained for flexural-torsional buckling of arches under uniform bending and, it is compared with the previous theoretical results.