• Title/Summary/Keyword: Bending System

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New Bending System Using a Segmented Vacuum Chuck for Stressed Mirror Polishing of Thin Mirrors

  • Kang, Pilseong;Yang, Ho-Soon
    • Current Optics and Photonics
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    • v.1 no.6
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    • pp.618-625
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    • 2017
  • In the present research, a new bending system using a segmented vacuum chuck for Stressed Mirror Polishing (SMP) is developed. SMP is a special fabrication method for thin aspheric mirrors, where simple flat or spherical fabrication is applied while a mirror blank is deflected. Since a mirror blank is usually glued to a bending fixture in the conventional SMP process, there are drawbacks such as long curing time, inconvenience of mirror replacement, risk of mirror breakage, and stress concentration near the glued area. To resolve the drawbacks, a new bending system is designed to effectively hold a mirror blank by vacuum. For the developed bending system, the optimal bending load to achieve the designated mirror deflection is found by finite element analysis and an optimization algorithm. With the measurement results of the deflected mirror surfaces with the optimal bending loads, the feasibility of the developed bending system is investigated. As a result, it is shown that the bending system is appropriate for the SMP process.

Auto-Bending Manufacturing System for Boiler Tubes (보일러 튜브 자동벤딩 생산시스템 개발)

  • Lee, Hyun-Soo;Kang, Moon-Hyun;Park, Jun-Kon;Hur, Kwan;Sung, Joon-Suk;Heo, Wang-Soon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.450-454
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    • 1997
  • This system is the automatic boiler tube bending equipment which has four heads for bending the tube and the carriage for moving the tube. The system consists of two frames for transporting each moving parts, high-frequency heating equipment for heating the tube in hot bending, control panel for inputting the job data operating, remote control unit for concetration and distribution of input/output, and the monitoring system which can establish unmanned operationby receiving the bending job data via LAN form a design teamwhich produces the job data and schedule based on master production plan and diagnoses bending data change, input, whole system status, and system malfunctions. By employing this system, 30% of production improvement was achieved was achieved comparing to the existing bending system.

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An automated CAD System of Product with Bending Constraints and Piercing for Progressive Working (구속을 갖는 굽힘 및 피어싱용 제품의 프로그레시브 가공을 위한 자동화된 CAD 시스템)

  • Choe, Jae-Chan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.174-182
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    • 1999
  • This paper describes a research work of developing a computer-aided design of product with bending constraints and piercing for progressive working. an approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, availability of press. Strip layout drawing generated by piercing with punch profiles divide into automatically for external area is shown into graphic forms, including bending sequences for the product with piercing and bending constraints. Results obtained using the modules enable the designer and manufacturer of piercing and bending dies to be more efficient in this field.

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The Relation of Bending Buckling Strength in Vehicle and Three Point Bending Maximum Strength of Door Impact Beam (도어 임팩트 빔의 3점 굽힘 최대강도와 차량 장착 시 굽힘 좌굴강도와의 관계)

  • Kang, Sungjong;Lee, Sangmin
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.1
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    • pp.40-47
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    • 2019
  • First, three point bending analysis for the inclined press door impact beam was carried out to investigate inclination angle effect on the maximum strength with varying support distance. Next, for the system model with spring elements representing body stiffness at door mounting area, the bending structural behavior of impact beam mounted on vehicle was estimated. The mounting distance and inclination angle were changed and the beam bending buckling strength was presumed at the head displacement below which spring stiffness change has little effect on the load. Finally strength ratio to predict the bending buckling strength of impact beam mounted on vehicle from three point bending maximum strength of fixed support distance was suggested.

Prediction of Bending Angle of Bellows and Stability Analysis of Pipeline Using the Prediction (벨로우즈형 신축관이음의 휨각도 예측 및 이를 이용한 배관계의 안정성 해석)

  • Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.827-833
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    • 2022
  • In this study, the prediction of the bending angle for the 350 A bellows-type expansion joints and the structural stability according to the load were determined. The stability of the 2km piping system was predicted by applying the allowable bending angle of the expansion pipe joint obtained from the analysis. The maximum bending angle was calculated through bending analysis of the bellows-type expansion joints, and the maximum bending angle by numerical calculation was about 1.8°, and the maximum bending angle of the bellows obtained by comparing the allowable strength of the material was about 0. 22°. This angle was very stable compared to the allowable bending angle (3°) of the expansion pipe joint regulation. By applying the maximum bending angle, the allowable maximum deflection of the 2 km pipe was about 3.8 m. When the seismic load was considered using regression analysis, the maximum deflection of the 2km pipe was about 142.3mm, and it was confirmed that the bellows-type expansion joints and the deflection were stable compared to the allowable maximum deflection of the pipe system. These research results are expected to present design and analysis guidelines for the construction of piping and the development of bellows systems, and to be used as basic data for systematic research.

Applicability of the induction bending process to the P91 pipe of the PGSFR

  • Kim, Nak Hyun;Kim, Jong Bum;Kim, Sung Kyun
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1580-1586
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    • 2021
  • The application of induction bending processes to industrial pipe production is increasing. The induction bending process has the effect of reducing the number of inspections and preventing leaks by reducing the weld of the pipe. For these reasons, efforts have been made to apply an induction bending process to the pipe of the PGSFR under development in Korea and this is the first attempt in the SFR design. Since the PGSFR pipe has a relatively large diameter-to-thickness ratio, it is difficult to fabricate an induction bending pipe that meets the requirements. In addition, the material properties may change because the pipe heats to a very high temperature during the induction bending process. In this study, P91 pipes were fabricated by induction bending, and the results from analyzing the induction bending process' applicability to the P91 pipe of the PGSFR are examined. The various dimensional measurements of the pipes fabricated by the induction bending process were surveyed to determine whether the requirements of the ASME Code were met. The minimum thickness, ovality, and wall buckling measured in the fabricated pipe met all the requirements. Tensile, impact, and hardness tests at various locations of the fabricated pipe also satisfied the requirements.

System identification of high-rise buildings using shear-bending model and ARX model: Experimental investigation

  • Fujita, Kohei;Ikeda, Ayumi;Shirono, Minami;Takewaki, Izuru
    • Earthquakes and Structures
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    • v.8 no.4
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    • pp.843-857
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    • 2015
  • System identification is regarded as the most basic technique for structural health monitoring to evaluate structural integrity. Although many system identification techniques extracting mode information (e.g., mode frequency and mode shape) have been proposed so far, it is also desired to identify physical parameters (e.g., stiffness and damping). As for high-rise buildings subjected to long-period ground motions, system identification for evaluating only the shear stiffness based on a shear model does not seem to be an appropriate solution to the system identification problem due to the influence of overall bending response. In this paper, a system identification algorithm using a shear-bending model developed in the previous paper is revised to identify both shear and bending stiffnesses. In this algorithm, an ARX (Auto-Regressive eXogenous) model corresponding to the transfer function for interstory accelerations is applied for identifying physical parameters. For the experimental verification of the proposed system identification framework, vibration tests for a 3-story steel mini-structure are conducted. The test structure is specifically designed to measure horizontal accelerations including both shear and bending responses. In order to obtain reliable results, system identification theories for two different inputs are investigated; (a) base input motion by a modal shaker, (b) unknown forced input on the top floor.

A Study on the Development of the Continuous 3D Tube Bending Machine (연속 3 차원 튜브 벤딩장치 개발에 관한 연구)

  • Mun, Hyeon-Jun;Kim, Chung-Sup;Kim, Jong-Doo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.701-706
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    • 2008
  • A continuous 3D tube bending machine has been developed for industrial boiler panel production. The machine consists of a main bender, a sub bender, a side bender, tube feeding rollers and control system that includes data management system. Tube position is controlled by a numerical control system. The bending former can be easily replaced according to the shape of bending form. Reduction of working time and improvement of production capacity from the practice have been achieved by bending a long tube in the machine developed.

Development of an AFM-Based System for Nano In-Process Measurement of Defects on Machined Surfaces (가공면미세결함의 나노 인프로세스 측정을 위한 AFM시스템의 개발)

  • Gwon, Hyeon-Gyu;Choe, Seong-Dae;Park, Mu-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.537-543
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    • 2002
  • This paper examines a new in-process measurement system for the measurement of micro-defects on the surfaces of brittle materials by using the AFM (Atomic Force Microscopy). A new AFM scanning stage that can also perform nano-scale bending of the sample was developed by adding a bending unit to a commercially available AFM scanner. The bending unit consists of a PZT actuator and sample holder, and can perform static and cyclic three-point bending. The true bending displacement of the bending unit is approximately 1.8mm when 80 volts are applied to the PZT actuator. The frequency response of the bending unit and the stress on the sample were also analyzed, both theoretically and experimentally. Potential surface defects of the sample were successfully detected by this measurement system. It was confirmed that the number of micro-defects on a scratched surface increases when the surface is subjected to a cyclic bending load.

Numerical Evaluation on Bending Stiffness of Nodal Connection Systems in the Single Layered Grid Considering Bolt Clearance (볼트 유격을 고려한 단층 그리드 노드 접합 시스템의 휨 강성에 대한 구조 해석적 평가)

  • Hwang, Kyung-Ju
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.4
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    • pp.141-147
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    • 2020
  • Single-layered grid space steel roof structure is an architectural system in which the structural ability of the nodal connection system greatly influences the stability of the entire structure. Many bolt connection systems have been suggested to enhance for better construct ability, but the structural behavior and maximum resistance of the connection system according to the size of bolt clearance play were difficult to identify. In particular, the identification of bending stiffness of the connection system is very important due to the characteristics of shell structures in which membrane stresses based on bending force effect significantly. To identify effective structural behavior and maximum bearing force, four representative nodal connection systems were selected and nonlinear numerical analysis were performed. The numerical analysis considering the size of the bolt clearance were performed to investigate structural behavior and maximum values of the bending force. In addition, the type of effective nodal connection system were evaluated. As a result, the connection system, which has two shear plane, represented high bending stiffness.