• Title/Summary/Keyword: Bending

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Development of Bending Machine with High Efficiency and Precision Forming (고효율 배관용 정밀성형 벤딩머시인 개발)

  • Mun, Sang-Don
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.7-14
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    • 2011
  • Soft copper tube is one of the popular materials which are used for shipbuilding, automobiles, and freezing and HVAC equipment. However, these materials have problems that they cause occasionally outside wrinkle, spring back, wall thinning phenomena. In this study, to avoid these phenomena, was manufactured a mild materials devoted bending machine, which selected a bending method where the mandrel presses the pipe along with the sliding guide rail during bending process. During the course of confirming this performance, it was found that as the diameter of copper tube used for materials became smaller, the spring back phenomenon increased. And as the bending angle became larger, it became larger. In addition, we could manufacture mold products which scarcely generated wrinkle when bending copper tubes.

Characteristic of Critical Current after Repetitive Bending for High Superconducting Tapes (고온초전도 선재의 Bending횟수에 따른 임계전류의 특성)

  • Kim, Hae-Joon;Joo, J.H.;Kim, S.W.;Kim, H.J.;Bae, J.H.;Cho, J.W.;Seong, K.C.
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.900-902
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    • 2003
  • Critical current($I_c$) degradation of HTS tapes after bending is one of the holiest issues in HTS development and application studies. Many people are measuring $I_c$ degradations for effect of tending radius. However even if the bending radius is larger than the breaking radius a HTS tapes can be damaged by repetitive bending, which is unavoidable in the winding processes. Therefore, We studied the $I_c$ degradation after repetitive bending, at 77K with self-field, of Bi-2223 tapes processed by "Powder-in-Tube" technique, which was made by America Superconductor Corporation(AMSC), Innova Superconductor Technology(InnoST) and Korea Electro-technology Research Institute(KERI). For each specimen $I_c$ degradation was measured various bending radius as function of repetitive bending number.

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Effects of Span-to-depth Ratio and Poisson's Ratio on Elastic Constants from Bending and Plate Tests

  • Jeong, Gi Young;Kong, Jin Hyuk
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.2
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    • pp.177-185
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    • 2015
  • The goal of this study is to evaluate the limitation of ASTM D 198 bending and ASTM D 3044 in determination of elastic modulus and shear modulus. Different material properties and span to depth ratios were used to analyze the effects of material property and testing conditions. The ratio of true elastic modulus to apparent elastic modulus evaluated from ASTM D 198 bending sharply decreased with increment of span to depth ratio. Shear modulus evaluated from ASTM D 198 bending decreased with increment of depth, whereas shear modulus evaluated from ASTM D 3044 was hardly influenced by increment of depth. Poisson's ratio influenced shear modulus from ASTM D 198 bending but did not influence shear modulus from ASTM D 3044. Different shearing factor was obtained for different depths of beams to correct shear modulus obtained from ASTM D 198 bending equivalent to shear modulus from theory of elasticity. Equivalent shear modulus of materials could be obtained by applying different shearing factors associated with beam depth for ASTM D 198 bending and correction factor for ASTM D 3044.

An automated CAD System of Product with Bending Constraints and Piercing for Progressive Working (구속을 갖는 굽힘 및 피어싱용 제품의 프로그레시브 가공을 위한 자동화된 CAD 시스템)

  • Choe, Jae-Chan;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.174-182
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    • 1999
  • This paper describes a research work of developing a computer-aided design of product with bending constraints and piercing for progressive working. an approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, availability of press. Strip layout drawing generated by piercing with punch profiles divide into automatically for external area is shown into graphic forms, including bending sequences for the product with piercing and bending constraints. Results obtained using the modules enable the designer and manufacturer of piercing and bending dies to be more efficient in this field.

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Combined bending and web crippling of aluminum SHS members

  • Zhou, Feng;Young, Ben
    • Steel and Composite Structures
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    • v.31 no.2
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    • pp.173-185
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    • 2019
  • This paper presents experimental and numerical investigations of aluminum tubular members subjected to combined bending and web crippling. A series of tests was performed on square hollow sections (SHS) fabricated by extrusion using 6061-T6 heat-treated aluminum alloy. Different specimen lengths were tested to obtain the interaction relationship between moment and concentrated load. The non-linear finite element models were developed and verified against the experimental results obtained in this study and test data from existing literature for aluminum tubular sections subjected to pure bending, pure web crippling, and combined bending and web crippling. Geometric and material non-linearities were included in the finite element models. The finite element models closely predicted the strengths and failure modes of the tested specimens. Hence, the models were used for an extensive parametric study of cross-section geometries, and the web slenderness values ranged from 6.0 to 86.2. The combined bending and web crippling test results and strengths predicted from the finite element analysis were compared with the design strengths obtained using the current American Specification, Australian/New Zealand Standard and European Code for aluminum structures. The findings suggest that the current specifications are either quite conservative or unconservative for aluminum square hollow sections subjected to combined bending and web crippling. Hence, a bending and web crippling interaction equation for aluminum square hollow section specimens is proposed in this paper.

Non-constant biaxial bending capacity assessment of CFST columns through interaction diagrams

  • Espinos, Ana;Albero, Vicente;Romero, Manuel L.;Mund, Maximilian;Meyer, Patrick;Schaumann, Peter
    • Steel and Composite Structures
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    • v.32 no.4
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    • pp.521-536
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    • 2019
  • The mechanical response of concrete-filled steel tubular (CFST) columns subjected to pure compression or uniaxial bending was studied in depth over the last decades. However, the available research results on CFST columns under biaxial bending are still scarce and the lack of experimental tests for this loading situation is evident. At the same time, the design provisions in Eurocode 4 Part 1.1 for verifying the stability of CFST columns under biaxial bending make use of a simplistic interaction curve, which needs to be revised. This paper presents the outcome of a numerical investigation on slender CFST columns subjected to biaxial bending. Eccentricities differing in minor and major axis, as well as varying end moment ratios are considered in the numerical model. A parametric study is conducted for assessing the current design guidelines of EN1994-1-1. Different aspect ratios, member slenderness, reinforcement ratios and load eccentricities are studied, covering both constant and variable bending moment distribution. The numerical results are subsequently compared to the design provisions of EN1994-1- 1, showing that the current interaction equation results overly conservative. An alternative interaction equation is developed by the authors, leading to a more accurate yet conservative proposal.

Influence of bending strain on $I_c$ Degradation Behavior in YBCO Coated Conductor Tapes processed using RABiTS/MOD

  • Shin, Hyung-Seop;Dizon, John Ryan C.;Bonifacio, Rolly;Park, Jeong-Soo
    • Progress in Superconductivity and Cryogenics
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    • v.9 no.2
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    • pp.11-14
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    • 2007
  • The critical current, $I_c$, degradation behaviors with bending strain were investigated in a commercially available YBCO coated conductor tape. In particular, the strain reversibility of $I_c$ and the influence of repeated bending on $I_c$ have been studied. Also, repeated bending at 77 K was done in order to understand the Ie behavior under cyclic bending strains. A reversible behavior of $I_c$ has been found up to a high bending strain of 1.60% for the RABiTS/MOD processed CC sample with copper reinforcement. Under repeated bending, the Ie showed a 95% $I_c$ retention up to 100 cycles for bending strains of 1.0% or less. The n-value behavior showed a good agreement with the $I_c$ degradation behavior, representing that any cracking did not occur on the YBCO film resulting from the reinforcement provided by the copper stabilizers.

Effect of Induction Heat Bending Process on the Properties of ASME SA106 Gr. C Carbon Steel Pipes

  • Kim, Ki Tae;Kim, Young Sik;Chang, Hyun Young;Oh, Young Jin;Sung, Gi Ho
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.47-53
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    • 2015
  • Recently, the bending process is greatly applied to fabricate the pipe line. Bending process can reduce welding joints and then decrease the number of inspection. Thus, the maintenance cost will be reduced. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. By this thermal process, corrosion properties and microstructure can be affected. This work focused on the effect of induction heating bending process on the properties of ASME SA106 Gr. C low carbon steel pipes. Microstructure analysis, hardness measurements, and immersion corrosion test were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. Hardness was measured using a Rockwell B scale. Induction heat bending process has influenced upon the size and distribution of ferrite and pearlite phases which were transformed into finer structure than those of base metal. Even though the fine microstructure, every bent area showed a little lower hardness than that of base metal. It is considered that softening by the bending process may be arisen. Except of I2, intrados area, the others showed a similar corrosion rate to that of base metal. But even relatively high rate of intrados area was very low and acceptable. Therefore, it is judged that induction heat bending process didn't affect boric acid corrosion behaviour of carbon steel.

Measurement of Dynamic MOE of 3-Ply Laminated Woods by Flexural Vibration and Comparison with Blending Strength and Creep Performances

  • Park, Han-Min;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.2
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    • pp.46-57
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    • 2006
  • To estimate nondestructively strength performances of laminated woods, 3-ply parallel- and cross-laminated wood specimens exposed under atmosphere conditions after bending creep test were prepared for this study. The effects of density of species, arrangement of laminae and lamination types on dynamic MOE obtained by flexural vibration were investigated, and regression analyses were conducted in order to estimate static bending strength and bending creep performances. Dynamic MOE of parallel-laminated woods showed 1.0~1.2 times higher values than static bending MOE, and those of cross-laminated woods showed 1.0~1.4 times higher values than static bending MOE. The degree of anisotropy of dynamic MOE perpendicular to the grain of face laminae versus that parallel to the grain of face laminae was markedly decreased by cross-laminating. There were strong correlations between dynamic MOE by flexural vibration and static bending MOE (correlation coefficient r = 0.919~0.972) or bending MOR (correlation coefficient r = 0.811~0.947) of 3-ply laminated woods, and the correlation coefficient were higher in parallel-laminated woods than in cross-laminated woods. It indicated that static bending strength performances were able to be estimated from dynamic MOE by flexural vibration. Also, close correlations between the reciprocal of dynamic MOE by flexural vibration and initial compliance at 0.008 h of 3-ply laminated woods were found (correlation coefficient r = 0.873~0.991). However, the correlation coefficient between the reciprocal of dynamic MOE and creep compliance at 168 h of 3-ply laminated woods was considerably lower than those between dynamic MOE and initial compliance, and it was hard to estimate creep compliance with a high accuracy from dynamic MOE due to the variation of creep deformation.

Elastic flexural and torsional buckling behavior of pre-twisted bar under axial load

  • Chen, Chang Hong;Yao, Yao;Huang, Ying
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.273-283
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    • 2014
  • According to deformation features of pre-twisted bar, its elastic bending and torsion buckling equation is developed in the paper. The equation indicates that the bending buckling deformations in two main bending directions are coupled with each other, bending and twist buckling deformations are coupled with each other as well. However, for pre-twisted bar with dual-axis symmetry cross-section, bending buckling deformations are independent to the twist buckling deformation. The research indicates that the elastic torsion buckling load is not related to the pre-twisted angle, and equals to the torsion buckling load of the straight bar. Finite element analysis to pre-twisted bar with different pre-twisted angle is performed, the prediction shows that the assumption of a plane elastic bending buckling deformation curve proposed in previous literature (Shadnam and Abbasnia 2002) may not be accurate, and the curve deviates more from a plane with increasing of the pre-twisting angle. Finally, the parameters analysis is carried out to obtain the relationships between elastic bending buckling critical capacity, the effect of different pre-twisted angles and bending rigidity ratios are studied. The numerical results show that the existence of the pre-twisted angle leads to "resistance" effect of the stronger axis on buckling deformation, and enhances the elastic bending buckling critical capacity. It is noted that the "resistance" is getting stronger and the elastic buckling capacity is higher as the cross section bending rigidity ratio increases.