• 동력기계공학회지
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• 제6권3호
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• pp.24-30
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• 2002

The deformation and fracture behaviors of both Al2O3 and Ni 4.5wt.%Al plasma thermal spray coating were investigated by an acoustic emission method. Plasma thermal spray coating is formed by a process in which melted particles flying with high speed towards substrate, then crash and spread on the substrate surface cooled and solidified in a very short time, stacking of the particles makes coating. A tensile test is conducted on notch specimens in a stress range below the elastic limit of substrate. A bendind test is done on smooth specimens. The waveforms of AE generated from the both test coating specimens can be classified by FFT analysis into two types which low frequency(type I) and high frequency(type II). The type I waveform is considered to corresponds exfoliation of coating layers and type II waveform corresponds the plastic deformation of notch tip. The fracture of the coating layers can estimate by AE event and amplitude, because AE features increase when the deformation generates.

• 화약ㆍ발파
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• 제35권1호
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• pp.27-33
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• 2017

본 연구에서는 상용 해석코드인 LS-DYNA 상에서 선택된 금속과 암석을 대상으로 파괴인성시험 과정을 모델링하였다. 이 시험은 각봉의 3점 휨 시험을 토대로 한 것이다. 이 시험을 수행하는 데에는 비교적 긴 시간이 소요되므로 해석과정에서는 Newmark 법을 사용하는 묵시적 해석법을 채택하였다. 본 해석을 통해 얻은 응력확대계수의 값은 금속과 암석의 경우에 각기 $73MPa.m^{0.5}$과 $0.3MPa.m^{0.5}$이었다. 암석 재료모델의 파괴인성 값이 이렇게 작게 나타난 것은 작성된 재료모델이 암석의 특징적인 성질인 취성을 잘 표현하고 있다는 의미이다.

• 콘크리트학회논문집
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• 제13권6호
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• pp.568-574
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• 2001

콘크리트 시험편에 대한 삼점휨실험을 실시하여 여러 실험에 대해 측정된 반응의 평균값을 계산하곤 계산된 평균거동으로부터 삼점휨 시험편이 완전히 파손될 때까지 연속적으로 성장하는 균열에 대한 파괴거동이 분석되었다. 이 연구에서 사용된 실험변수는 25.4mm와 6.4mm의 초기균열길이 그리고 2000sec와 20sec의 실험기간이며, 초기균열길이는 파괴진행대(FPZ) 크기의 영향과 시험편의 기하학적 특성 및 경계조건에 대한 영향을 분석하기 위한 것이다. 실험기간은 초기 크리프(creep)의 영향을 위해 설정되었으나, 이 연구의 하중점-변위 속도에서는 심각한 영향이 관측되지 않았다. 여러 실험의 평균 외부일로부터 평균하중이 계산되었으며, 변형률 게이지를 사용하여 평균 균열길이를 측정하였다. 최대하중 이전의 저항곡선은 파괴진행대의 크기에 대해 유사한 값을 보였다. 그러나 최대하중 직후에는 초기균열의 크기에 관계없이 0.088~0.154mm의 하중점-변위에서 88mm의 불안정 균열성장이 발생되었으며, 평균 파괴에너지율 $G_{F}$$^{ave}$ = 115N/m은 이 불안정 균열성장 동안에 발생되었다. 균열길이 111mm에서 완전한 파괴진행대가 형성되었고, 25.4mm와 6.4mm의 초기균열길이에 대해 파괴진행대의 크기는 각각 86mm와 105mm이었다. 완전한 파괴진행대의 형성이후 저항곡선의 평균 파괴에너지율은 25.4mm와 6.4mm의 초기균열길이에 대해 각각 229N/m로 284N/m로 $G_{F}$$^{ave}$의 두 배 이상이었다.이었다.이었다.

• 비파괴검사학회지
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• 제35권1호
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• pp.39-45
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• 2015

지능형 센서 기반의 구조 건전성 감시를 통해 안전성을 확보하기 위한 연구는 우주항공을 비롯하여 기계/토목 구조물, 수송 기계 분야로 확대되었다. 특히, 실시간으로 운용되는 구조물은 사고로 인한 재산 및 인명 피해를 예방하기 위해 여러 스마트 센서 기반의 구조 건전성 감시 기술이 요구되는 결과로 이어졌다. 한편, 상용화되어 있는 대부분의 센서는 전자기 기반의 센서로써 전자기 간섭 및 부식과 같은 적용성의 제한과 환경적 요인에 취약할 수 있다. 따라서, 전자기 기반 센서의 단점을 보완하기 위한 신개념 센서로 광섬유 센서가 최근 각광을 받고 있다. 하지만, 광섬유 센서를 이용한 실제 구조물의 감시를 위해서는 고가 장비와 시스템이 요구되어 어려움이 존재한다. 따라서, 본 연구에서는 한 가닥의 광섬유를 이용하여 여러 지점에서 발생할 수 있는 충격을 검출하는 센서 시스템을 제안하였다. 이를 위해, 광섬유 굽힘 손실 현상을 이용하여 같은 충격에 대해 위치별 광 강도의 변화량 차이가 존재하도록 센서부의 모듈을 제작하였다. 그리고, 광 강도 변화에 영향을 미치는 변수들을 이용하여 실험 설계를 하였으며, 충격 위치 검출이 가능함을 실험적으로 검증하였다.

• 한국재료학회지
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• 제29권1호
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• pp.43-51
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• 2019

Nacre of abalone shell features a "brick-and-mortar" microstructure, in which micro-plates of calcium carbonate are bonded by nanometers-thick layers of chitin and proteins. Due to the microstructure and its unique toughening mechanisms, nacre possesses an excellent combination of specific strength, stiffness and toughness. This study deals with the possibility of using nacre fragments obtained from abalone shell for making a bulletproof armor system. A composite plate laminated with abalone shell fragments is made and compression and bend tests are carried out. In addition, a bulletproof test is performed with hybrid armor systems which are composed of an alumina plate, a composite plate, and aramid woven fabric to verify the ballistic performance of nacre. The compressive strength of the composite plate is around 258.3 MPa. The bend strength and modulus of the composite plate decrease according to the plate thickness and are about 149.2 MPa and 50.3 GPa, respectively, for a 4.85 mm thick plate. The hybrid armor system with a planar density of $45.2kg/m^2$, which is composed of an 8 mm thick alumina plate, a 2.4 mm thick composite plate, and 18 layers of aramid woven fabric, satisfy the NIJ Standard 0101.06 : 2008 Armor Type IV. These results show that a composite plate laminated with abalone shell fragments can be used for a bulletproof armor system as an interlayer between ceramic and fabric to decrease the armor system's weight.

• 한국안전학회지
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• 제34권6호
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• pp.7-12
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• 2019

Flux Cored Arc Welding (FCAW), which has been widely used in many industries, was developed in the 1950s to supplement shortcomings of the Shielded Metal Arc Welding (SMAW). FCAW has an advantage in that it can weld regardless of postures and give good quality results in the filed with many different working conditions. In this study, SM490A (rolled steel for welding structural purpose) with different thicknesses (L:25T+R:30T) were welded using FCAW. Then the mechanical properties (tension test, bending test, hardness test, impact test and macro test) were analyzed and the following conclusions were drawn. In the tensile test, it exceeds the KS standard tensile strength range (400~510) in all welding positions, which means there is a problem in the tensile force transmission performance. In the bending test, it was found that most of the specimens did not exhibit surface rupture or other defects during bending test and they exhibit sufficient toughness even after plastic deformation. In the hardness test, all the results were lower than the standard value of 350 Hv of KS B 0893, which means they have good hardness. In the impact test, all results were larger than the KS reference value of 27J. In the macro test, they showed uniform structure state by the shape of the weld, and there was risk of lamination because no internal defects, bubbles, or impurities were found on the surface of the weld.

• Steel and Composite Structures
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• 제21권1호
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• pp.157-175
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• 2016

It was found that the lateral stiffness changes obvious at the transfer position of the section configuration from SRC to RC. This particular behavior leads to that the transfer columns become as the important elements in SRC-RC hybrid structures. A comprehensive study was conducted to investigate the seismic behavior of SRC-RC transfer columns based on a low cyclic loading test of 16 transfer columns compared with 1 RC column. Test results shows three failure modes for transfer columns, which are shear failure, bond failure and bend failure. Its seismic behavior was completely analyzed about the failure mode, hysteretic and skeleton curves, bearing capacity deformation ability, stiffness degradation and energy dissipation. It is further determined that displacement ductility coefficient of transfer columns changes from 1.97 to 5.99. The stiffness of transfer columns are at the interval of SRC and RC, and hence transfer columns can play the role of transition from SRC to RC. All specimens show similar discipline of stiffness degradation and the process can be divided into three parts. Some specimens of transfer column lose bearing capacity swiftly after shear cracking and showed weak energy dissipation ability, but the others show better ability of energy dissipation than RC column.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.511-516
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• 2001

Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

• 대한기계학회논문집A
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• 제25권9호
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• pp.1493-1500
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• 2001

Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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• pp.31-37
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• 2000

Metal matrix composites(MMCs) are rapidly becoming one of the strongest candidates for structural materials for many high temperature application. Among the high temperature environment, thermal shock is known to cause significant degradation in most MMC system. Therefore, the nondestructive evaluation on thermal shock damage behavior of SiC/A16061 composite has been carried out using ultrasonic surface and SH-waves. For this study, Sic fiber reinforced metal matrix composite specimens fabricated by a squeeze casting technique were thermally cycled in the temperature range 25~$400^{\circ}C$ up to 1000 cycles. Three point bend test was conducted to investigate the effect of thermal shock damage on mechanical properties. The relationship between thermal shock damage behavior and the change of ultrasonic velocity and attenuation were discussed by considering SEM observation of fracture surface.