• Title/Summary/Keyword: Bellows

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Prediction of Bending Angle of Bellows and Stability Analysis of Pipeline Using the Prediction (벨로우즈형 신축관이음의 휨각도 예측 및 이를 이용한 배관계의 안정성 해석)

  • Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.827-833
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    • 2022
  • In this study, the prediction of the bending angle for the 350 A bellows-type expansion joints and the structural stability according to the load were determined. The stability of the 2km piping system was predicted by applying the allowable bending angle of the expansion pipe joint obtained from the analysis. The maximum bending angle was calculated through bending analysis of the bellows-type expansion joints, and the maximum bending angle by numerical calculation was about 1.8°, and the maximum bending angle of the bellows obtained by comparing the allowable strength of the material was about 0. 22°. This angle was very stable compared to the allowable bending angle (3°) of the expansion pipe joint regulation. By applying the maximum bending angle, the allowable maximum deflection of the 2 km pipe was about 3.8 m. When the seismic load was considered using regression analysis, the maximum deflection of the 2km pipe was about 142.3mm, and it was confirmed that the bellows-type expansion joints and the deflection were stable compared to the allowable maximum deflection of the pipe system. These research results are expected to present design and analysis guidelines for the construction of piping and the development of bellows systems, and to be used as basic data for systematic research.

The Stress Analysis of the Bellows Joint by the Finite Element Method (유한 요소법을 이용한 Bellows Joint의 응력해석)

  • 이완익;김태완
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.61-68
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    • 1987
  • The Bellows Joint which was used as a absorber or safety equipment to prevent the deformation or fracture of a structure, have been analyzed by the F.E.M using axi-symmetric conical frustum element. Using the F.E.M the general behavior of Bellows Joint corrugation can be investigated easily, and the stability of the analysis be guaranteed. In annular type corrugation, the F.E.M results were agreed with those of other theoretical analyses, but in the U type corrugation, the F.E.M results were more acceptable than those of others.

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Study on Deformation of Miniature Metal Bellows in Cryocooler Following Temperature Change of Internal Gas (내부 기체의 온도 변화에 따른 극저온 냉각기용 소형 금속 벨로우즈의 변형에 관한 연구)

  • Lee, Seung Ha;Lee, Tae Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.4
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    • pp.429-435
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    • 2015
  • A bellows is an important temperature control component in a Joule-Thomson micro-cryocooler. It is designed using a very thin shell, and the inside of the bellows is filled with nitrogen gas. The bellows is made of a nickel-cobalt alloy that maintains its strength and elastic properties in a wide range of temperatures from cryogenic to $300^{\circ}C$. The pressure of the gas and the volume within the bellows vary according to the temperature of the gas. As a result, the bellows contracts or expands in the axial direction like a spring. To explore this phenomenon, the deformation of the bellows and its internal volume must be calculated iteratively under a modified pressure until the state equation of the gas is satisfied at a given temperature. In this paper, the modified Benedict-Webb-Rubin state equation is adopted to describe the temperature-volume-pressure relations of the gas. Experiments were performed to validate the proposed method. The results of a numerical analysis and the experiments showed good agreement.

Performance evaluation of the forming methods used in the production of bellows for LNG carriers I - Comparison of design methods and mechanical properties of bellows - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 I - 벨로우즈의 제작방법 및 기계적 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.587-592
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    • 2016
  • Bellows for LNG carriers must be corrosion resistant in order to operate in seawater environments. They must also have long fatigue lives in order to withstand the expansion and contraction caused by large temperature changes and continuous vibration in extreme environments. In order to incorporate these properties into bellow design, it is important to use materials that are resistant to cold brittleness and corrosion, and maintain their optimized forming condition. The design conditions and forming methods used for bellows must be optimized in order to incorporate these characteristics. In this study, finite element analysis was used to develop cryogenic bellows, which have good mechanical strength and reliability. In addition, two different forming methods (mechanical and hydroforming) were used to design and produce bellows, in order to derive their forming condition. The height, thickness, and hardness of the convolutions of bellows produced by each method were measured and compared with each other. The results confirmed that the two forming methods produced bellows with different mechanical properties.

Shape Optimization of Multilayer Bellows by Using Sequential Experimental Design (순차적 실험계획법을 적용한 다층관 벨로우즈 형상 최적설계)

  • Oh, Sang-Kyun;Lee, Kwang-Ki;Suh, Chang-Hee;Jung, Yun-Chul;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1007-1013
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    • 2011
  • Because of their high flexibility and durability, multilayer bellows are manufactured for use in commercial vehicles, while single-layer bellows are manufactured for use in passenger vehicles. A study based on the finite element method (FEM) and shape optimization for the single-layer bellows has been actively performed; however, until now, a study based on the FEM has rarely been performed for the multilayer bellows with gaps between the layers. This paper presents a finite-element modeling scheme for the multilayer bellows to improve simulation reliability during the evaluation of stress and flexibility. For performing shape optimization for the multilayer bellows, DOE (design of experiment) and the Kriging metamodel followed by the D-optimal method are used.

Study on Dynamic Characteristics of Curved Bellows (곡선형 벨로우즈의 동적특성 분석)

  • Hwang, J.P.;Kim, J.G.;Park, Y.K.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.29-34
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    • 2008
  • Bellows is widely used in many industrial fields as it provides a relatively simple means of absorbing mechanical shock, vibration and thermal deformation with flexibility. In this study, the inherent dynamic characteristics of curved bellows are numerically studied according to the variation of angle, curvature and crest density, etc. For these numerical studies, a parametric finite element modelling program of curved bellows is constructed using ANSYS APDL. The validity of numerical results obtained from ANSYS software is experimentally verified using the test model made by RP machine SLA 5000.

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Welding characteristics of Metal bellows using a pulsed Nd:YAG laser (펄스 레이저를 이용한 벨로우즈 용접특성에 관한연구)

  • Kim, Jeng-O;Lee, Jae-Hoon;Suh, Jeong;Lee, Seung-Woo
    • Laser Solutions
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    • v.15 no.1
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    • pp.10-14
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    • 2012
  • Pulse laser welding was performed on C22 metal bellows. The results can be summarized as follows: Laser welded metal bellows had less thermal distortion, narrow HAZ, high aspect ratio in comparison with other welding processes like TIG, Plasma welding. Laser welded bellows has higher tensile strengths than that C22 base metal. The value of hardness in laser weld metal was measured 100-120 Hv, it was decreased compared to the base metal. It is reasoned that due to the annealed by heat input during the laser welding.

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Finite Element Analysis of Pipe Systems Connected by Bellows Based on APDL Customizing (APDL Customizing 기반한 신축관으로 연결된 파이프 시스템의 유한요소 해석)

  • Son, Byoung-Jik;Jang, Bongchoon;Lee, Sang-Youl
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.4
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    • pp.38-43
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    • 2015
  • This study performed a finite element stress analysis of pipe system connected by bellows based on APDL(ANSYS Parametric Design Language) customizing. The effects of different shapes of developed pipes for various parameters are studied using the finite element commercial package for this study. The structural behavior of complex pipe structures with bellows was also investigated to study the interactions between bellows and other parts. Based on the ANSYS APDL, the effect of initial axial and lateral displacements, and internal temperature and pressure on the Von Mises stress distribution is also analyzed.

A Study on Structual Analysis of Bellows for Automotive (자동차용 벨로우즈의 구조해석에 관한 연구)

  • Rha Wan Yong;Kim Mi-Soo;Oh Yong Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.102-106
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    • 2004
  • The purpose of the study is to perform structual analysis of 9 type bellows for automotive. The bellows joint which was used as a absorber or safety equipment to prevent the deformation or fracture of a structure, has been analyzed by the FEM modeling using axi-symmetric conical frustum element. Using FEM the general behavior of bellows analysis can be investigate easily, as well as the stability of the analysis can be guarantee. The results of finite element structual analysis and actual result gave a good agreement.

Attenuation of Pressure Fluctuations in Oil Hydraulic Pipeline with Bellows Type Accumulator (벨로스형 어큐뮬레이터의 압력 맥동 감쇠 특성)

  • Lee, I.Y.;Jung, Y.G.;Lee, S.J.
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.31-37
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    • 2001
  • Pressure propagation and attenuation characteristics in a hydraulic pipeline with a bellows type accumulator was investigated by theoretical analyses and experiments. In the first stage of the study, equations to evaluate the amount of oil volume charged into the bellows together with nitrogen gas were proposed. In the next stage, the authors suggested a mathematical model based on transfer matrix method to describe the dynamic characteristics of the pipe element with a metal bellows type accumulator. Through comparisons and considerations of the experimental and the numerical data shown in frequency domain, the validity of the mathematical model was confirmed.

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