• Title/Summary/Keyword: Bearing surface

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A Study on the Durability Characteristics of an Air-lubricated Bump Foil Journal Bearing (공기윤활 범프포일 저널 베어링의 내구성 특성에 관한 연구)

  • 김태호;이용복;김창호;이남수;장건희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.212-219
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    • 2001
  • This paper describes a durability characteristics of an air-lubricated bump foil journal bearing for high speed turbomachinerys at room temperature. At first, lift-off test and load capacity test were performed to understand the general characteristics of an air-lubricated bump foil journal bearing. A 52N weighted bump foil bearing sleeve was lifted off from a rotating journal at about 3,000rpm, and produced a load capacity of 500N at an operating speed of 15,000rpm. The next was 500 cycles lift-off test with an air-lubricated bump foil journal bearing that had a molybdenum disulfide(MoS$_2$) solid lubricant coated top foil. Data from measuring bearing torque and temperature and the observation of rubbing surface were included in results. Therefore the results of this work will aid in proving durability of air-lubricated bump foil journal bearings.

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The Design Criteria of Elastomeric Bearing for Highway Bridges (교량용 탄성받침의 설계압축응력에 대한 고찰)

  • 전규식
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1998.10a
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    • pp.136-143
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    • 1998
  • Elastomeric bearing is used as one of the most useful way for isolation structures, because the horizontal stiffness is much lower than the vertical stiffness. The quality of Elastomeric bearing depends on the vulcanization procedure to manufacture, which produces the elasticity of the rubber from the compound of rubber and sulphur. The durability of Elastomeric bearing is affected by the deterioration due to ozone and ultra-violet attack. but the durability during the design life of bridges can be assured by the sufficient size of the bearing in spite of the deterioration in surface. In the design criteria of Elastomeric bearing, the stability of the bearings is evaluated by shear strain due to compression, lateral displacement, and rotation. The question how soft rubber can sustain heavy structure is now able to be solved by Ultimate capacity test of Laminated elastomeric Bearings, which results 1,200kg/$\textrm{cm}^2$ of the max. compressive stress and this shows what a sufficient safety factor Elastomeric bearing has!

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A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.199-206
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    • 2002
  • This paper describes a reliability characteristics of an air foil journal bearing for high speed turbomachinery at room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with motor driven test rig. Lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About load carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, The trends in change of start torque, stop torque, and bearing temperature were shown during 10,000 cycle start-stop test of an air foil journal bearing. from the results of this work, an air foil bearing will be done well, as a supported bearing for high speed turbo-compressor.

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A Study on the Reliability of an Air Foil Journal Bearing for High Speed Turbomachinery (고속 터보기계용 공기 포일 저널 베어링의 신뢰성에 관한 연구)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.7-14
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    • 2003
  • This paper describes reliability characteristics of an air foil journal bearing for high-speed turbomachinery at a room temperature. To verify the reliability of air foil journal bearing, lift-off characteristics, load carrying capacity, and 10,000 cycle start-stop test were performed with a motor-driven test rig. A lift-off test shows the relationship between the rotating speed of the shaft and the frictional torque with bearing surface. About a load-carrying capacity, the tested air foil journal bearing produced a load capacity of 500N at an operating speed of 15,000rpm, which is compared with results of numerical analysis and empirical coefficients. Finally, the trends in change of start torque, stop torque, and bearing temperature were shown during a 10,000-cycle start-stop test of an air foil journal bearing. We found that an air foil bearing performs well, as a supported bearing for the high-speed turbocompressor.

Mixed Lubrication Analysis of Parallel Thrust Bearing by Surface Topography (표면거칠기를 고려한 평행 스러스트 베어링의 혼합윤활 해석)

  • 이동길;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.134-141
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    • 2000
  • The real area of contacts, average film thickness, mean real pressure, and mean hydrodynamic pressure are investigated numerically in this study, especially for the parallel thrust bearing. Model surface is generated numerically with given autocorrelation function and some surface profile parameters. Then the average Reynolds equation contained flow factors and contact factor is applied to predict the effects of surface roughness in mixed lubrication regimes. In this equation, flow factors are defined as correction terms to smooth out high frequency surface roughness and contact factor is introduced to relieve from obtaining the average film thickness. Therefore the computation time to obtain h can be reduced.

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Mixed Lubrication Analysis of Parallel Thrust Bearing Considering Surface Roughness (표면거칠기를 고려한 평행 스러스트 베어링의 혼합윤활 해석)

  • 이동길;임윤철
    • Tribology and Lubricants
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    • v.16 no.6
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    • pp.455-460
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    • 2000
  • The real area of contacts, average film thickness, mean real pressure, and mean hydrodynamic pressure are investigated numerically in this study, especially for the parallel thrust bearing. Model surface is generated numerically with given autocorrelation function and some surface profile parameters. Then the average Reynolds equation contained flow factors and contact factor is applied to predict the effects of surface roughness in mixed lubrication regimes. In this equation, flow factors are defined as correction terms to smooth out high frequency surface roughness and contact factor is introduced to relieve from obtaining the average film thickness. Therefore the computation time to obtain barh h can be reduced.

EHL Analysis of Ball Bearing Considering Surface Roughness (표면 거칠기를 고려한 볼베어링의 탄성유체윤활)

  • Lee, Hyang;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.228-234
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    • 2013
  • This paper presents analysis of elastohydrodynamic lubrication (EHL) of ball bearings, in which surface roughness is considered. A lot of time is required to obtain a solution in the case of EHL analysis where surface roughness is considered, because the analysis requires a variety of analytic nodes. To save time, we use the full approximation scheme (FAS) among multilevel methods. We analyze the results of EHL and contact analyses in terms of pressure. We also compare the results for smooth and rough surfaces with respect to film thickness. We confirm that the film pressure decreases as compared to contact pressure because of the presence of lubricants between the ball and the raceway. Furthermore, in the case when surface roughness is considered, the film pressure increases because of contact asperities. Therefore, surface roughness should be considered when designing ball bearings.

Study on Failure in Outer Ring of Work Roll Bearing in Hot Rod Rolling Mill (열간 선재 압연기에서 작업롤 베어링의 외측링 파손에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.38-45
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    • 2017
  • A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

Experimental Study on the Characteristics of Misaligned Self-equalizing Tilting Pad Thrust Bearing (자려 평형 틸팅 패드 스러스트 베어링의 정렬불량에 따른 베어링 특성에 관한 실험적 연구)

  • Song, AeHee;Jo, HyunJun;Choi, SeongPil;Kim, SeonJin
    • Tribology and Lubricants
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    • v.36 no.1
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    • pp.27-33
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    • 2020
  • Self-equalizing tilting pad thrust bearings are usually employed in turbomachines to achieve high stability and reliability. A tilting pad bearing can incorporate self-equalizing links to handle the misalignment between the bearing and the thrust collar. In this popular design method, the pads sit on the upper-level plates and the lower-level plates stay on the retainer base. With misalignment, the pads that are heavily loaded are pushed down. Consequently, the link pushes up the pads on the opposite side, keeping the bearing surface parallel to the thrust collar surface. The self-equalizing link is used to handle the misalignment from the thermal and mechanical effects. In this study, the experimental investigation deals with the performance of self-equalizing tilting pad thrust bearings. The test rig for evaluating the performance of bearing is developed which can control the misalignment angle. Simultaneous measurements are taken for the force acting on each pad. Pad metal temperature and oil film thickness are functions of the shaft speed, bearing load, misalignment angle, and design of leveling plates. The effect of misalignment on bearing performance is discussed. The results demonstrate that the load on each pad depends on the test conditions(especially misalignment angle), and the load influences the performance of bearings.

Application of Elastomeric Bearing for Railway Bridge (철도교량의 탄성받침 적용방안)

  • Kang, T.W.;Oa, S.W.;Kim, D.S.;Kang, Y.S
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1697-1702
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    • 2010
  • It has been recognized for decades that the spherical bearing which is sliding on curved surface in the intrinsic behavior is optimized for the railway bridge requiring a large slope deflection. However, the spherical bearing is easily corrosived at the PSC girder bridge which is exposed to the outside so the normal function of bridge bearing is not fulfilled fully. It is common that the corrosion is happened at the operating plate of steel bridge bearing and generally it is necessary to replace the bridge bearing after 20~25 years. Accordingly, It costs multi billion dollars for maintenance each year and the necessity of improvement become a issue. Korea Rail Network Authority(KR) suggested to apply the Elastomeric bearing instead of Spherical bearing through the task of construction site of 2006. But the normal Elastomeric bearing is optimized for the Highway bridge so it needs the special consideration to satisfy each design condition required by railway bridge. As the result of examination of Elastomeric bearing at the railway bridge construction site, the stress is decreased by effective dispersion of earthquakes and the maintenance fee is also decreased.

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