• 제목/요약/키워드: Bearing surface

검색결과 903건 처리시간 0.031초

화학적 에칭을 이용한 유체 및 공기 동압 베어링용 그르브 가공 (Groove manufacturing for Fluid and Aero Dynamic Bearings using Chemical Etching)

  • 이용근;김상욱
    • 전기학회논문지P
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    • 제61권4호
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    • pp.225-227
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    • 2012
  • This paper presents a chemical etching system for groove manufacturing for the fluid and aero dynamic bearings. To manufacture the grooves to thrust and journal surface of the fluid and aero dynamic bearing, it is very important for grooves' depth to be smaller tolerance. It is very difficult for the internal surface of journal bearing to make the grooves precise. If the precision of the groove is not exact, we can not get the desirable performance for the target of the dynamic bearing. To make the groove of bearing precise, we propose the method of chemical etching system. It has known that the method of chemical etching can not make the groove on the internal surface of journal bearing excepts for on the surface of thrust bearing. However, this paper has shown the solution to make the grooves on it. We obtain the condition and the parameters of the system such as time, chemical material composition and so on. In this paper, we get the experimental results to verify the precise groove manufacturing for the fluid and aero dynamic bearing.

Surface Topography를 이 용한 평행 스러스트 베어링의 혼합윤활 해석 (An Analysis of Mixed Lubrication in Thrust Bearing by Surface Topography)

  • 이동길;임윤철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.136-145
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    • 1999
  • This paper describes the surface roughness effect in parallel thrust bearing. In mixed lubrication, some contacts will take place between asperities, and partial lubrication will occur. An average Reynolds Equation is utilized to determine effects of surface roughness on partially lubricated contacts. By using an autocorrelation function for the surface profile, surface model is generated numerically Although the two surfaces are parallel in thrust bearing separated by thin film, the pressure peak is formed due to asperites. By means of surface profile parameters, it is shown that which surface is optimal for the parallel thrust bearing.

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유체 윤활 미끄럼 베어링의 표면 손상 (Damages of the Sliding Surface in Fluid Film Bearings)

  • 하현천;방경보;박영철;김일봉
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.196-202
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    • 1998
  • Because the journal and bearing surface are fully separated by the oil film during the normal operation, fluid film bearings operating in the hydrodynamic lubrication region are expected to have an infinite life. However, there are many parameters that lead to interfere with the normal operation of the bearing and lead to its failure. In this paper, both the causes and countermeasures of the bearing failure are described. Also, the characteristics of wiped bearing surface are investigated through mechanical and chemical test.

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Surface Topography를 이용한 평행 스러스트 베어링의 혼합윤활 해석 (Mixed Lubrication Analysis of Parallel Thrust Bearing by Surface Topography)

  • 이동길;임윤철
    • Tribology and Lubricants
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    • 제16권2호
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    • pp.106-113
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    • 2000
  • Effects of surface roughness on bearing performances are investigated numerically in this study, especially for the parallel thrust bearing. Although mating surfaces are parallel and separated by thin fluid film, the pressure distribution is formed due to asperities. Model surface is generated numerically with given autocorrelation function and some surface profile parameters. Then the average Reynolds equation is applied to predict the effects of surface roughness between hydrodynamic and mixed lubrication regimes. In this equation, flow factors are defined as correction terms to smooth out high frequency surface roughness. The correlation length is proposed to get the minimum load for the parallel thrust bearing for various sliding conditions.

둥근 엠보싱 형상이 있는 슬라이더 베어링의 경사도에 따른 윤활효과 (Lubrication Effect of Slider Bearing with Round Embossed Surface According to Its Slider Slope)

  • 진도훈;윤문철
    • Tribology and Lubricants
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    • 제30권5호
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    • pp.284-290
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    • 2014
  • The influence of round embossed surface on slider bearing characteristics and its load carrying capacity is discussed for thin film effect of embossed slider bearing. For the numerical computation of lubrication parameters such as pressure, load capacity and shear stress that are normalized and a Reynolds equation is used for the analysis of embossed slider bearing characteristics. For this purpose, the finite difference method of central difference scheme is used in this study. In a slider bearing with embossed form, several simulation parameters such as pressure, load capacity and shear stress of the bearing can be obtained according to independent parameters such as the slope of the slider bearing and number of embossing in the upper slider. Also this results can be summarized and be stored in sequential data file for latter analysis. After all, their distribution of the pressure and shear stress parameters can be displayed and be analyzed easily by using the developed program with matlab GUI technique. The independent parameters such as a number of embossing and a slope of the embossed surface slider are used for discussing simulation parameters of pressure distribution, shear stress and load carrying capacity of the round embossing. These study results reported in this paper should be applied to the other shaped slider bearing with a rectangular embossed surface or rectangular waved surface.

파형이 있는 슬라이더 베어링의 윤활효과 (Lubrication effect of slider bearing with wavy surface)

  • 왕일군;진도훈;윤문철
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.35-42
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    • 2014
  • The influence of sine wave striated surface roughness on load carrying capacity of a bearing is studied for thin film effect of slider bearing. A Reynolds equation appropriate for slider bearing is used in this paper for analysis and it is discussed using finite difference method of central difference scheme. For a slider bearing with sine wave simple roughness form, several parameters such as pressure, load capacity and shear stress of the bearing can be obtained and also this results can be stored in sequential data file for latter analysis. After all, their distribution can be displayed and analyzed easily by using the matlab GUI technique. The parameters such as amplitude, number of waviness and slope of the surface are used for discussing the load carrying capacity of the rectangular bearing. The results reported in this paper should be applied to the other slider bearing such as rectangular or round embossed surface of slider bearing.

대형 틸팅패드 저어널베어링의 THD 성능에 관한 실험적 연구 (Experimental Investigation on the THD Preformance of a Large Tilting Pad Journal Bearing)

  • 하현천;김경웅;김영춘;김호종
    • Tribology and Lubricants
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    • 제9권2호
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    • pp.29-35
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    • 1993
  • The thermohydrodynamic(THD) performance of a large tilting pad journal bearing in laminar and turbulent flow regions is investigated experimentally. The continuous shaft surface temperature, and bearing surface temperature are measured along with the shaft speed and the bearing load for various flow rates. It is observed that the shaft surface temperature is constant in the circumferential direction and increases with the increase of shaft speed in both low and high shaft speed region, however, there exist transition region where the shaft surface temperature decreases with the increase of shaft speed. When the turbulence occurs in the lubricant film, both the inlet and maximum bearing surface temperature steeply increase and the temperature gradient in the circumferential direction decreases.

Seizure Failure of Engine Crankshaft Bearings

  • Ni, X.;Cheng, H.S.
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.162-171
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    • 1995
  • The application of reciprocating engine crankshaft bearings is of particular importance and interest among the plain bearing, not only because the sheer volume of intemal combustion engines now produced, but because the severe operating conditions they are subjected to. Demands for better performances of crankshaft bearings have provide an important impetus in the development of bearings and bearing materials. As engine design progresses toward higher outpt and higher efficiency, crankshaft bearings must perform under more seveve operating conditions. Higher load, temperature, and speed as well as lower viscosity oil are applied to the bearing sysem, resulting in a smaller minimum oil film thickness. This means more solid-solid contact between the shaft and bearing, and the bearing is exposed to more danger of seizure. Some engines may experience bearing seizure problems. However, understanding about the seizure behavior and mechanism is far from being enough. Seizure resistance of a bearing-shaft system will be affected by the properties of the shaft and bearing, especially their materials and surface texture. Commonly used engine bearing materials include Al-Pb-Si, Al-Sn-Si, Al-Sn, and Cu-Pb with Pb-Sn-Cu overlay. These materials have very different properties. They showed different behaviors dering seizure tests and seizure may occur with different mechanism for different bearing material. Shaft materials also affect the seizure resistance of the system. Surface texture of the bearing and shaft have apparent effects on the lubrication and solid-solid contact pattern, and therefore will affect the seizure behavior of the system. Bearings and shafts which are made of different materials and have different surface textures have been tested and analyzed. Their effects on seizure resistance are discussed and possible seizure mechanisms for different beatings are presented in this paper.

트랙탐색 안정성과 베어링 강성 향상을 위한 공기윤활 슬라이더 베어링의 최적설계 (A Design of Air-Lubricated Slider Bearings for Improving the Flying Stability in Track Seek and Increasing the Air-Bearing Stiffness)

  • 강태식;박노열;이성창;최동훈;정태건
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1561-1569
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    • 2000
  • Flying attitudes of the slider, which are flying height, pitch and roll, are affected by the air flow velocity, the skew angle, and the manufacturing tolerances. Traditional designs of the air bearing surface have considered only the flying performances for the variations in the air flow velocity and the skew angle, which are determined by the radial position. In this study, we present the new shape design of the air bearing surface by considering the track seek performance and the air bearing stiffness as well as the traditional design requirements. The optimization technique is used to improve the dynamic characteristics and operating performance of the newly proposed air bearing surface shape design further. The optimized configuration is obtained automatically and the optimally designed sliders show the enhanced flying and dynamic characteristics.

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