• Title/Summary/Keyword: Bearing loss

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Experimental Estimation on Magnetic Friction of Superconductor Flywheel Energy Storage System

  • Lee, Jeong-Phil;Han, Sang-Chul;Park, Byeong-Choel
    • Journal of Magnetics
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    • v.16 no.2
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    • pp.124-128
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    • 2011
  • This study estimated experimentally the loss distribution caused by magnetic friction in magnetic parts of a superconductor flywheel energy storage system (SFES) to obtain information for the design of high efficiency SFES. Through the spin down experiment using the manufactured vertical shaft type SFES with a journal type superconductor magnetic bearing (SMB), the coefficients of friction by the SMB, the stator core of permanent magnet synchronous motor/generator (PMSM/G), and the leakage flux of the metal parts were calculated. The coefficients of friction by the stator core of PMSM/G in case of using Si-steel and an amorphous core were calculated. The energy loss by magnetic friction in the stator core of PMSM/G was much larger than that in the other parts. The level of friction loss could be reduced dramatically using an amorphous core. Energy loss by the leakage magnetic field was small. On the other hand, the energy loss could be increased under other conditions according to the type of metal nearby the leakage magnetic fields. In manufactured SFES, the rotational loss by the amorphous core was approximately 2 times the loss of the superconductor and leakage. Moreover, the rotational loss by the Si-steel core is approximately 3~3.5 times the loss of superconductor and leakage.

Modification of Bearing Capacity Formula Considering Seam Tensile Strength of Geotextile in Soft Ground (연약지반에 포설된 Geotextile 봉합인장강도를 고려한 지지력 수정방정식)

  • Kim, Sun-Hak;Chae, Yu-Mi;Kim, Jae-Hong
    • Journal of the Korean Geotechnical Society
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    • v.35 no.12
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    • pp.59-67
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    • 2019
  • With the increasing use of geotextile mats in dredging and reclaiming work and coastal construction, the assessment of bearing capacity in soft ground has become an important evaluation index for negligent accidents. The review of the allowable bearing capacity of soft ground consisting of inhomogeneous layers by laying geotextile mats and sand mat layers for soft ground improvement is generally compared with the equation of Meyerhof (1974) and Yamanouchi (1985). Mayerhof formula results in economic loss due to underestimation of bearing capacity, and Yamanouchi (1985) formula does not take into account negligent accidents for punching shear failure, so rather high bearing capacity is evaluated. It is considered that economic feasibility and stability will be ensured by proposing a modified formula to calculate the appropriate bearing capacity by applying the seam tensile strength of the geotextile mat to the design standard of soft ground improvement.

A Study on the Tribological Characteristics of Low Friction Coating Deposited on SUJ2 Bearing Steel (고탄소크롬 베어링강 2종(SUJ2) 베어링강에 증착된 저마찰 코팅의 트라이볼로지적 특성 연구)

  • Kang, Kyung-Mo;Shin, Dong-Gap;Park, Young-Hun;Kim, Se-Woong;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.254-261
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    • 2018
  • In order to reduce resistance torque and energy loss, minimizing friction between race surface and rolling elements of a bearing is necessary. Recently, to reduce friction in bearing element, solid lubricant coating for the bearing raceway surface has been receiving much attention. Considering the operating conditions of real bearings, verifying the effect of solid lubricant coatings under extreme conditions of high load that is more than 1 GPa is necessary. In this study, we evaluated the friction and wear characteristics of SUJ2 bearing steels deposited by carbon-based coatings (Si-DLC, ta-C), $MoS_2$ and graphite. In case of $MoS_2$ and graphite coatings, different surface treatments were applied to the coatings to verify the effect of surface treatment. A pin-on-disc type tribotester was used to evaluate the tribological characteristics of the coatings. It was possible to quantitatively estimate the friction and wear characteristics of solid lubricant under dry and lubrication conditions. The carbon-based coatings improved the friction and wear properties of SUJ2 bearing steels under the high load condition, but $MoS_2$ and graphite coatings were not suitable for high load conditions due to its low hardness. Different friction and wear behaviors were found for different substrate surface treatment method. Also, it was confirmed that solid lubricant coatings had a more positive effect than just applying the lubricant for improving the tribological characteristics.

Experimental Study on the Interface Bonding Characteristics of a Pin-bushing Bearing (핀부시 베어링 소재의 계면접합특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.315-319
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    • 2008
  • This paper presents the interface bonding characteristics between a phosphor bronze and a steel plate for pin-bush bearings. The pin-bush bearing is an important component in which is used to reduce a friction loss and a wear against the piston pin. The pin-bush bearing is manufactured by hot-pressing a phosphor bronze and a back metal of a steel plate. This paper investigated the bonding interface characteristics in which is manufactured by melting a copper based bronze and a steel plate. The hardness from the inner surface of a bronze to the outer one of steel has been measured using a Vickers hardness tester. The experimental results show that the hardness of a bronze is superior to that of the conventional bronze and the transient hardness of pin-bush bearings is gradually increasing to the hardness of the steel back metal. This means that the bonding interface zone of pin-bush bearings may be fabricated by defusing a bronze to the steel plate due to a density difference between two materials.

Residual behavior of recycled aggregate concrete beam and column after elevated temperatures

  • Chen, Zongping;Zhou, Ji;Liang, Ying;Ye, Peihuan
    • Structural Engineering and Mechanics
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    • v.76 no.4
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    • pp.513-528
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    • 2020
  • This paper presents the results of an experimental study on the residual behavior of reinforced recycled aggregate concrete (RRAC) beam-columns after exposure to elevated temperatures. Two parameters were considered in this test: (a) recycled coarse aggregate (RCA) replacement percentages (i.e. 0, 30, 50, 70 and 100%); (b) high temperatures (i.e. 20, 200, 400, 600, and 800℃). A total of 25 RRAC short columns and 32 RRAC beams were conducted and subjected to different high temperatures for 1 h. After cooling down to ambient temperature, the following basic physical and mechanical properties were then tested and discussed: (a) surface change and mass loss ratio; (b) strength of recycled aggregate concrete (RAC) and steel subjected to elevated temperatures; (c) bearing capacity of beam-columns; (d) load-deformation curve. According to the test results, the law of performance degradation of RRAC beam-columns after exposure to high temperatures is analyzed. Finally, introducing the influence coefficient of RCA replacement percentage and high temperatures, respectively, to correct the calculation formulas of bearing capacity of beam-columns in Chinese Standard, and then the residual bearing capacity of RRAC beam-columns subjected elevated temperatures is calculated according to the modified formulas, the calculated results are in good agreement with the experimental results.

A Study on the Life Characteristics of Lightweight Bearings (경량 베어링 수명 특성에 관한 연구)

  • Lee, Choong-Sung;Park, Jong-Won;Lim, Sin-Yeol;Kang, Bo-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.6_2
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    • pp.819-825
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    • 2021
  • In the industry, the use of lightweight bearings is increasing to minimize motor power loss, and in particular, the application of next-generation systems such as robots and drones is increasing. Bearing manufacturers are producing lightweight bearings by changing the bearing material, but related researches is insufficient. In this paper, life test and structural analysis were performed for lightweight bearings, and shape parameters and scale parameters were derived based on the life test results. It was confirmed that the shape parameter was 2.52 and the scale parameter was 164 hours. As a result of calculating the dynamic load rating based on the B10 life, it was confirmed that the dynamic load rating of the lightweight bearing was 7% compared to the formula suggested by ISO 281. The reason is that the material of the retainer, which is a major failure part, is a polyamide 66 series that reacts sensitively to heat, so It is judged to show a lot of difference from the ISO 281 calculation formula.

Residual behavior of SRRAC beam and column after exposure to high temperatures

  • Zhou, Ji;Chen, Zongping;Zhou, Chunheng;Zheng, Wei;Ye, Peihuan
    • Steel and Composite Structures
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    • v.45 no.3
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    • pp.369-388
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    • 2022
  • Composite effect between steel and recycled aggregate concrete (RAC) in steel reinforced-RAC (SRRAC) structures can effectively improve RAC's adverse mechanical properties due to the natural defects of recycled coarse aggregate (RCA). However, the performance of SRRAC after thermal exposure will have a great impact on the safety of the structure. In this paper, firstly, the mechanical properties of SRRAC structures after high temperatures exposure were tested, including 24 SRRAC columns and 32 SRRAC beams. Then, the change rules of beams and columns performance with the maximum temperature and replacement percentage were compared. Finally, the formulas to evaluate the residual bearing capacity of SRRAC beams and columns after exposure to high temperatures were established. The experimental results show that the maximum exposure temperature can be judged by the apparent phenomenon and mass loss ratio of RAC. After high temperatures exposure, the mechanical properties of SRRAC beams and columns change significantly, where the degradation of bearing capacity and stiffness is the most obvious. Moreover, it is found that the degradation degree of compression member is more serious than that of flexural member. The formulas of residual bearing capacity established by introducing influence coefficient of material strength agree well with the experimental results.

Measurement of Journal Bearing Friction Loss of Turbocharger in a Passenger Vehicle (승용차용 터보과급기의 저널 베어링 마찰 손실 측정)

  • Chung, in-Eun;Jeon, Se-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.9-15
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    • 2018
  • The turbochargers, which are used widely in diesel and gasoline engines, are an effective device to reduce fuel consumption and emissions. On the other hand, turbo-lag is one of the main problems of a turbocharger. Bearing friction losses is a major cause of turbo lag and is particularly intense in the lower speed range of the engine. Current turbochargers are mostly equipped with floating bearings: two journal bearings and one thrust bearing. This study focused on the bearing friction at the lower speed range and the experimental equipment was established with a drive-motor, load-cell, magnetic coupling, and oil control system. Finally, the friction losses of turbochargers were measured considering the influence of the rotating speed from 30,000rpm to 90,000rpm, oil temperature from $50^{\circ}C$ to $100^{\circ}C$, and oil supply pressure of 3bar and 4bar. The friction power losses were increased exponentially to 1.6 when the turbocharger speed was increased. Friction torques decreased with increasing oil temperature and increased with increasing oil pressure. Therefore, the oil temperature and pressure must be maintained at appropriate levels.

An optimal design of the Kopp Ball Variator continuously variable transmission (Kopp Ball Variator 무단변속기의 최적설계)

  • 임경호;김두만
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.38-46
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    • 1992
  • An optimal design technique for minimum power loss in Kopp Ball Variator Continuously Variable Transmission is developed. Kinematic analysis of traction drive contact is performed to find spin for Kopp Ball Variator, and traction force and torque are calculated from mathem atical model of traction drive contact. The objective function for optimal design is total power loss including contact loss and bearing losses. The design contraints are derived from energy balance for input and output power. The formulated optimal design problem is implemented to a non-linear programming algorithm to find minimum power loss. The performance of optimal ly designed Kopp Ball Variator shows that efficiency is increased about 5-10% compare to a commercial unit.

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Development of Large Propulsion Motor Bearings Considering Slope Conditions (경사조건을 고려한 대용량 추진 전동기용 베어링 개발에 대한 연구)

  • Oh, Seung Tae;Choi, Jin Woo;Kang, Byeng Hi;Kim, Jin;Choi, Seong Pil;Bin, Jae Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.241-248
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    • 2013
  • In this study, bearings were developed for a high-power propulsion motor operating in inclined operation conditions through a simulation and similitude-experimental methods using commercial rotating machinery dynamics analysis software. The developed journal bearing is electrically insulated and has low thermal conductivity because each part is connected with 2-4 -mm-thick epoxy plates. To realize an appropriate oil thickness, an oil lift system is adopted, and a half separated structure is applied to ensure the feasibility of maintaining very heavy components. This study discusses some of the key design aspects of sleeve bearing design for high-torque and low-speed propulsion motor applications. Furthermore, the conditions of variable slope tests are examined to prevent oil leakage from the bearing lip seal on the test rig.