• Title/Summary/Keyword: Bearing Type & Arrangement

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A Combined Bearing Arrangement for High Damping Spindle Systems (고감쇠 주축 시스템을 위한 베어링의 복합배열에 관한 연구)

  • Lee, C.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.139-145
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    • 1996
  • The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

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Spindle Design Technology for High Speed Machine Tools

  • Lee, Chan-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.109-115
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static, dynamic and thermal charateristics of spindle unit are needed for special purpose of machine tools. Compromise between those charateristics will be done in concept design phase. High static stiffness at spindle nose may be very important performance for heavy cutting work. High dynamic stiffness is also useful to high precision and high speed machine tools. Improvement of thermal charateristics in spindle lead to high reliability of positioning accuracy. For high speed spindle structure, the design parameter such as, bearing span, diameter, bearing type and arrangement, preload, cooling and lubrication method should be in harmony.

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Lorentz Force Type Self-Bearing Motor with 2-Pole Flux Distribution for Levitation and 4-Pole for Rotation (부상용 2극과 회전용 4극 자속 분포를 갖는 로렌쯔형 자기 부상 모터)

  • ;Yohji Okada
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.482-487
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    • 2001
  • This paper introduces a Lorentz force type four-pole self-bearing motor, where the new pole arrangement of a stator is intended to function both as a synchronous PM motor and as a magnetic bearing. The Lorentz force type has some good points such as linearity of control force, freedom from flux saturation, and high efficiency unlike conventional self-bearing motors. Mathematical expressions of torque and radial force are derived to show that they can be separately controlled regardless of rotational speed and time. To verify the proposed theory, a prototype is made, where a ring-shape outer is actively controlled in two radial directions while the other motions are passively stable supposing the radial stability. Through some experiments, it is shown that the proposed scheme can provide high capability and feasibility for a small high-speed self-bearing motor.

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Optimization of Magnetic Flux-path Design for Reduction of Shaft Voltage in IPM-Type BLDC Motor

  • Kim, Kyung-Tae;Hur, Jin
    • Journal of Electrical Engineering and Technology
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    • v.9 no.6
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    • pp.2187-2193
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    • 2014
  • In this paper, we propose a method for suppressing shaft voltage by modifying the rotor shape and the permanent magnets in interior permanent magnet type high voltage motors. The shaft voltage, which adversely affects the bearing by occurring bearing current, is induced by parasitic components and the leakage flux in motor-driven systems as well as inherent linkage flux between main magnetic flux and shaft according to rotor configuration. Thus, shaft voltage should be analyzed and considered under inverter-driven and non-inverter-driven conditions because inherent linkage flux can analyze under non-inverter-driven condition. In this study, we designed re-arrangement magnet and re-structuring rotor to minimize the shaft voltage. In addition, we optimized the proposed models. The shaft voltage suppression effect of the designed model was validated experimentally and by comparative finite element analysis.

Mechanical behavior test and analysis of HEH sandwich external wall panel

  • Wu, Xiangguo;Zhang, Xuesen;Tao, Xiaokun;Yang, Ming;Yu, Qun;Qiu, Faqiang
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.153-162
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    • 2022
  • Prefabricated exterior wall panel is the main non-load-bearing component of assembly building, which affects the comprehensive performance of thermal insulation and durability of the building. It is of great significance to develop new prefabricated exterior wall panel with durable and lightweight characteristics for the development of energy-saving and assembly building. In the prefabricated sandwich insulation hanging wall panel, the selection of material for the outer layer and the arrangement of the connector of the inner and outer wall layers affect the mechanical performance and durability of the wall panels. In this paper, high performance cement-based composites (HPFRC) are used in the outer layer of the new type wall panel. FRP bars are used as the interface connector. Through experiments and analysis, the influence of the arrangement of connectors on the mechanical behaviors of thin-walled composite wall panel and the panel with window openings under two working conditions are investigated. The failure modes and the role of connectors of thin-walled composite wallboard are analyzed. The influence of the thickness of the wall layer and their combination on the strain growth of the control section, the initial crack resistance, the ultimate bearing capacity and the deformation of the wall panels are analyzed. The research work provides a technical reference for the engineering design of the light-weight thin-walled and durable composite sandwich wall panel.

Considerations for Seismic Design of Low-Rise Residential Bearing Wall Buildings with Pilotis (필로티형 저층 내력벽주택의 내진설계 고려사항)

  • Lee, Seung Jae;Eom, Tae Sung
    • Journal of the Earthquake Engineering Society of Korea
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    • v.23 no.1
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    • pp.31-42
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    • 2019
  • In this study, the results of an analytical investigation on the seismic behavior of two residential 4-story bearing wall buildings with pilotis, each of which has symmetric or unsymmetric wall arrangement at their piloti level, are presented. The dynamic characteristics and lateral resistance of the piloti buildings were investigated through linear elastic and nonlinear static analyses. According to the results, the analytical natural period of vibration of the piloti buildings were significantly shorter than the fundamental period calculated in accordance with KBC 2016. In the initial elastic behavior, the walls resisting in-plane shear contributed to the lateral stiffness and strength, while the contribution of columns resisting flexural moments in double curvature was limited. However, after the shear cracking and yielding of the walls occurred, the columns significantly contributed to the residual strength and ductility. Based on those investigations, design recommendations of low-rise bearing wall buildings with piloti configuration are given.

Efficiency of Pile Groups with Arrangement of Piles Using Numerical Analysis (수치해석을 통한 말뚝 배치에 따른 군말뚝 효율 분석)

  • Lee, Kichoel;Shin, Sehee;Kim, Dongwook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.41 no.5
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    • pp.523-531
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    • 2021
  • In general, the foundation refers to a group pile with several single piles connected by an upper structure. However, when a load is applied to pile groups, the range of stress applied to the ground is expanded and overlapped compared with the single pile, so the overall bearing capacity may decrease. This reduction ratio of bearing capacity is referred to as the efficiency of pile groups. Therefore, in this study, the soil composition, the arrangement and spacing of group piles, and the contact characteristics between the ground and piles were set as analysis variables, and the group pile efficiency and individual pile behavior were analyzed. As a result of the analysis, the efficiency of pile groups tends to converge or decrease when the friction coefficients are increased with ground type. Through this, the optimal efficiency of pile groups can be derived. In addition, through the analysis of individual piles, the load ratio of each pile was analyzed when an upper load was applied. In the case of piles located inside group piles, the load was relatively low, and this is considered to have an influence on the internal ground.

Development of a Planetary Roller Type Traction Drive (유성 로울러형 트랙션 드라이브 개발)

  • 박태조;하해용;문호근;정현기;독고욱
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.360-366
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    • 2001
  • This paper show the designing, manufacturing and performance test procedure of a high speed, fixed ratio planetary roller type traction drive as a speed reducer. The arrangement and size design for sun roller, planetary rollers and ring roller are carried out and a proper pre-load mechanism are adopted. To improve transmitting power capacity and endurance limit, nitro-carburized bearing steel and a synthetic traction oil are used. The manufactured and assembled traction drive operated successfully under unloaded conditions. Further tests for various load and speed conditions are executing now to improve the performance of the traction drive.

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Effects of Bearing Characteristic on the Gear Load Distribution in the Slewing Reducer for Excavator (굴삭기용 선회감속기의 베어링 특성이 기어 하중 분포에 미치는 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.8-14
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    • 2014
  • A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.

Behavior of sand columns reinforced by vertical geotextile encasement and horizontal geotextile layers

  • Shamsi, Mohammad;Ghanbari, Ali;Nazariafshar, Javad
    • Geomechanics and Engineering
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    • v.19 no.4
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    • pp.329-342
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    • 2019
  • In this paper, the effect of a group of sand columns in the loose soil bed using triaxial tests was studied. To investigate the effect of geotextile reinforcement type on the bearing capacity of these sand columns, Vertical encased sand columns (VESCs) and horizontally reinforced sand columns (HRSCs) were used. Number of sixteen independent triaxial tests and finite element simulation were performed on specimens with a diameter of 100 mm and a height of 200 mm. Specimens were reinforced by either a single sand column or three sand columns with the same area replacement ratio (16%) to evaluate the Influence of the column arrangement. Effect the number of sand columns, the length of vertical encasement and the number of horizontal reinforcing layers were investigated, in terms of bearing capacity improvement and economy. The results indicated that the ultimate bearing capacity of the samples with three ordinary sand columns (OSCs) is eventually about 11% more than samples with an OSC. Also, comparison of the column reinforcing modes showed that four horizontal layers of geotextile achieved similar performance to a vertical encasement geotextile at the 50% of the column height, from the viewpoint of strength improvement, while from the viewpoint of economy, the geotextile needed for encasing the single column is around 2.5 times of the geotextile required for four layers.