• Title/Summary/Keyword: Bearing Accuracy

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Spindle Design Technology for High Speed Machine Tools

  • Lee, Chan-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.109-115
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static, dynamic and thermal charateristics of spindle unit are needed for special purpose of machine tools. Compromise between those charateristics will be done in concept design phase. High static stiffness at spindle nose may be very important performance for heavy cutting work. High dynamic stiffness is also useful to high precision and high speed machine tools. Improvement of thermal charateristics in spindle lead to high reliability of positioning accuracy. For high speed spindle structure, the design parameter such as, bearing span, diameter, bearing type and arrangement, preload, cooling and lubrication method should be in harmony.

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The Performance of High-Precision Rotary Table Using Externally Pressurized Porous Gas Bearing (다공질정압공기 Bearing을 이용한 고정도 회전 Table의 성능)

  • Han, Eung-Kyo;Kim, Ki-Choong
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.2
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    • pp.47-57
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    • 1984
  • The porous matterials are used both to control the flow of the compressed gas and to serve as the bearing surface. This porous design offers several advantages over the conventional externally pressurized gas bearings. It can simplify the construction, lower the gas consumption, and make the cleaning of the gas supply less critical. Test apparatus was cinstructed to experi- mentally investigate maximum load capacity of thrust bearing was measured 200 Kg (15Kg/$\mu$m), and radial bearing was 36 Kg/$\mu$m. And a rotation accuracy of face waving was 0.0127$\mu$m, and center waving was measured 0.5 $\mu$m. Finally, the use of this method of design and manufacturing will contribute to many practical application in the field required for precision and high stability.

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ANN Based System for the Detection of Winding Insulation Condition and Bearing Wear in Single Phase Induction Motor

  • Ballal, M.S.;Suryawanshi, H.M.;Mishra, Mahesh K.
    • Journal of Electrical Engineering and Technology
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    • v.2 no.4
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    • pp.485-493
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    • 2007
  • This paper deals with the problem of detection of induction motor incipient faults. Artificial Neural Network (ANN) approach is applied to detect two types of incipient faults (1). Interturn insulation and (2) Bearing wear faults in single-phase induction motor. The experimental data for five measurable parameters (motor intake current, rotor speed, winding temperature, bearing temperature and the noise) is generated in the laboratory on specially designed single-phase induction motor. Initially, the performance is tested with two inputs i.e. motor intake current and rotor speed, later the remaining three input parameters (winding temperature, bearing temperature and the noise) were added sequentially. Depending upon input parameters, the four ANN based fault detectors are developed. The training and testing results of these detectors are illustrated. It is found that the fault detection accuracy is improved with the addition of input parameters.

Analytical Theory of Ball Bearing Considering Waviness of Rolling Elements (구름요소의 Waviness 를 고려한 볼베어링 해석 이론)

  • 정성원;장건희
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.7
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    • pp.275-286
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    • 2001
  • The research presents an analytical theory to calculate the characteristics of the bal bearing with waviness in its rolling elements considering the centrifugal force and gyroscopic moment of bal. The effects of centrifugal force and gyroscopic moment are introduced to the kinematic constraints and force equilibrium equations. and the waviness of rolling elements is modeled by sinusoidal function to calculate the contact force at each ball. The numerical solutions of governing equation of berating due to waviness are calculated by using the Newton-Raphson method. The accuracy of the research is validated by comparing the contact force. contact angle in case of considering the centrifugal force and gyroscopic moment of bal and the contact force and vibration frequencies in cases of considering waviness with the prior researches respectively. It investigates the stiffness, contact force. displacement and vibration frequencies of the ball bearing considering not only the centrifugal force and gyroscopic moment of ball but also the waviness of the rolling elements.

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Dynamic Characteristics Analysis of the Carriage Structure Supported by Air Bearing (공기베어링으로 지지된 캐리지 구조물의 동특성 해석)

  • 정순철;김덕수;유충준;장승환
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.11
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    • pp.1059-1065
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    • 2004
  • In this paper, the dynamic characteristic analysis of carriage structure supported by air bearings were performed. Toward this end, the characteristics of air bearing were numerically analyzed to estimate the stiffness of the air bearing and the clearance between air bearing and guide surface. The modal analysis of the carriage structure was performed by using finite element method, and the experimental modal analysis was also performed to validate the finite element model, where rigid body modes were compared to validate the stiffness of the air bearings. From the results, the air spring stiffness can be estimated within the range of acceptable accuracy under any pressure and clearance condition.

Track Seek Dynamics of HDD Suspension System Considering Air Bearing Effects (공기 베어링 효과를 고려한 HDD 서스펜션 시스템의 트랙탐색 동특성)

  • Kim, Jeong-Ju;Park, No-Yeol;Gang, Tae-Sik;Jeong, Tae-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.198-205
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    • 2001
  • Recently, almost all hard disk drives employ the rotary actuator system. The performance of an HDD depends on the accuracy and speed of tracking motion. We study the dynamics of head-suspension assembly during track seek. We develop the numerical analysis program to study the dynamic characteristics of HDD suspension system considering the air bearing effects. The track seek simulation by using the developed program helps to estimate the effect of the suspension vibration on the air bearing dynamics. We calculate the behaviour of the air bearing for the given track seek profile and calculate the positioning error during track seek process due to the lateral deflection of the suspension.

Optimal Datum Unit Definition for Diagnostics of Journal Bearing System (저널베어링 상태 진단을 위한 최적의 데이터 분석 기준 설정)

  • Youn, Byeng D.;Jung, Joonha;Jeon, Byungchul;Kim, Yeon-Whan;Bae, Yong-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.84-89
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    • 2014
  • Data-driven method for fault diagnostics system often use machine learning technique. To use such technique proper signal processing should be implemented such as time synchronous averaging (TSA) for ball bearing systems. However, for journal bearing diagnostics systems not much has been researched, and yet a proper signal processing method has not been studied. Therefore, in this research an optimal datum unit for a reliable journal bearing diagnostics system along with angular resampling process is being suggested. Before extracting time and frequency domain features, angular resampling is applied to each cycle of vibration data. As to preserve the characteristics of vibration signal, averaging method is replaced by finding the optimal datum unit which strengthens statistical characteristics of vibration signal. Then 20 features were extracted for various cases, and those features are being evaluated by two criteria, separability and classification accuracy.

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Control and Design of 50,000rpm Class Active Magnetic Bearing System for High Speed-Small Size Precision Motor (50,000rpm급 초고속 소형 정밀모터용 능동 자기베어링 시스템 제어 및 설계)

  • Kang Gyu-Hong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.8
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    • pp.408-415
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    • 2006
  • This paper deal with control and design of 50,000rpm class Active Magnetic Bearing(AMB) system for high speed precision motor. In the design of AMB system, the design parameters adopted high robust rotor shaft, Active Magnetic Bearing, sensor and control system. In the design of Magnetic Bearing, 2-D Finite Element Method(FEM) is used and transfer matrix method is using for rotor dynamics. The control accuracy of high speed AMB system is demonstrated by experimentations.

Dynamic Characteristics Analysis of the Carriage Structure Supported by Air Bearing (에어베어링으로 지지된 캐리지 구조물의 동특성 해석)

  • 정순철;김덕수;유충준;장승환;이재응
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1107-1114
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    • 2003
  • In this thesis, the dynamic characteristic analysis of carriage structure supported by air bearings were peformed. Toward this end, the characteristics of air bearing were numerically analyzed to estimate the stiffness of the air bearing and the clearance between air bearing and guide surface. The modal analysis of the carriage structure was peformed by using finite element method, and the experimental modal analysis was also performed to validate the finite element model, where rigid body modes were compared to validate the stiffness of the air bearings. From the results, the air spring stiffness can be estimated within the range of acceptable accuracy under any pressure and clearance condition.

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Research on axial bearing capacity of cold-formed thin-walled steel built-up column with 12-limb-section

  • Wentao Qiao;Yuhuan Wang;Ruifeng Li;Dong Wang;Haiying Zhang
    • Steel and Composite Structures
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    • v.47 no.3
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    • pp.437-450
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    • 2023
  • A half open cross section built-up column, namely cold-formed thin-walled steel built-up column with 12-limbsection (CTSBC-12) is put forward. To deeply reveal the mechanical behaviors of CTSBC-12 under axial compression and put forward its calculation formula of axial bearing capacity, based on the previous axial compression experimental research, the finite element analysis (FEA) is conducted on 9 CTSBC-12 specimens, and then the variable parameter analysis is carried out. The results show the FEA is in good agreement with the experimental research, the ultimate bearing capacity error is within 10%. When the slenderness ratio is more than 96.54, the ultimate bearing capacity of CTSBC-12 decreases rapidly, and the failure mode changes from local buckling to global buckling. With the local buckling failure mode unchanged, the ultimate bearing capacity decreases gradually as the ratio of web height to thickness increases. Three methods are used for calculating the ultimate bearing capacity, the direct strength method of AISI S100-2007 gives result of ultimate axial load which is closest to the test and FEA results. But for simplicity and practicality, a simplified axial bearing capacity formula is proposed, which has better calculation accuracy with the slenderness ratio changing from 30 to 100.