• Title/Summary/Keyword: Bearing Accuracy

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Motion Error Compensation Method for Hydrostatic Tables Using Actively Controlled Capillaries

  • Park Chun Hong;Oh Yoon Jin;Hwang Joo Ho;Lee Deug Woo
    • Journal of Mechanical Science and Technology
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    • v.20 no.1
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    • pp.51-58
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    • 2006
  • To compensate for the motion errors in hydrostatic tables, a method to actively control the clearance of a bearing corresponding to the amount of error using actively controlled capillaries is introduced in this paper. The design method for an actively controlled capillary that considers the output rate of a piezo actuator and the amount of error that must be corrected is described. The basic characteristics of such a system were tested, such as the maximum controllable range of the error, micro-step response, and available dynamic bandwidth when the capillary was installed in a hydrostatic table. The tests demonstrated that the maximum controllable range was $2.4\;{\mu}m$, the resolution was 27 nm, and the frequency bandwidth was 5.5 Hz. Simultaneous compensation of the linear and angular motion errors using two actively controlled capillaries was also performed for a hydrostatic table driven by a ballscrew and a DC servomotor. An iterative compensation method was applied to improve the compensation characteristics. Experimental results showed that the linear and angular motion errors were improved to $0.12{\mu}m$ and 0.20 arcsec, which were about $1/15^{th}$ and $1/6^{th}$ of the initial motion errors, respectively. These results confirmed that the proposed compensation method improves the motion accuracy of hydrostatic tables very effectively.

Behavior of Concrete/Cold Formed Steel Composite Beams: Experimental Development of a Novel Structural System

  • Wehbe, Nadim;Bahmani, Pouria;Wehbe, Alexander
    • International Journal of Concrete Structures and Materials
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    • v.7 no.1
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    • pp.51-59
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    • 2013
  • The use of light-gauge steel framing in low-rise commercial and industrial building construction has experienced a significant increase in recent years. In such construction, the wall framing is an assembly of cold-formed steel (CFS) studs held between top and bottom CFS tracks. Current construction methods utilize heavy hot-rolled steel sections, such as steel angles or hollow structural section tubes, to transfer the load from the end seats of the floor joist and/or from the load-bearing wall studs of the stories above to the supporting load-bearing wall below. The use of hot rolled steel elements results in significant increase in construction cost and time. Such heavy steel elements would be unnecessary if the concrete slab thickening on top of the CFS wall can be made to act compositely with the CFS track. Composite action can be achieved by attaching stand-off screws to the track and encapsulating the screw shank in the deck concrete. A series of experimental studies were performed on full-scale test specimens representing concrete/CFS flexural elements under gravity loads. The studies were designed to investigate the structural performance of concrete/CFS simple beams and concrete/CFS continuous headers. The results indicate that concrete/CFS composite flexural elements are feasible and their structural behavior can be modeled with reasonable accuracy.

Development and Evaluation of Ultra-precision Desktop NC Turning Machine (초정밀 데스크탑 마이크로 NC 선반 개발 및 성능평가)

  • Ro, Seung-Kook;Park, Jong-Kweon;Park, Hyun-Duk;Kim, Yang-Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.747-754
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    • 2013
  • This study introduces a recently designed desktop-sized NC turning system and its components. This machine is designed for the ultra-precise turning of parts with a diameter of 0.5-20 mm with minimum space usage for the machine. This study aims to achieve submicron-level accuracy of movements and good rigidity of the machine for precision machining using the desktop-sized machine. The components such as the main machine structure, air bearing servo spindle, and XZ stage with needle roller guides are designed, and the designed machine is built with a PC-based CNC controller. Its static and dynamic stiffness performances and positioning resolutions are tested. Through machining tests with single-crystal diamond tools, a form error less than $0.8{\mu}m$ and surface roughness (Ra) of $0.03{\mu}m$ for workpieces are obtained.

Simulation of Seismic Ground Accelerations and Seismic Analysis of Flexible Rotor-Bearing System Housed on the Rigid Base (지반가속도의 시뮬레이션과 강기반상(剛基盤上)에 설치된 회전측-베어링계의 지진해석)

  • Kim, Ki Bong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.4
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    • pp.51-61
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    • 1989
  • The classical spectral analysis of random vibration is not applicable to the random vibration of nonlinear structures or the dynamic response of active mechanical systems whose governing equations contain random parametric and inhomogeneous excitations. If the random load is simulated, dynamic responses can be obtained with the application of numerical integration schemes to the governing equations of above problems. Thus, in this paper, efficient and practical methods of simulating nonstationary random seismic ground accelerations are presented by using the fast Fourier transform technique. Typical applications of the simulated ground accelerations are the simulations of the dynamic response of rotor-bearing systems under earthquake excitations. The study of accuracy is presented to determine the applicability and practicality of methods of simulation.

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An Analysis of the Thermal Deformation of the Main Spindle for Small and Precision Lathe (소형 정밀 선반용 주축의 열 변형 해석)

  • Jian, Jin;Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.43-49
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    • 2007
  • Multi-function and miniaturization of the medical equipment and tele-communication systems need small and high precision machined parts. For the economic machining of the small size workpiece it should be machined by small and high precision machine tools with high speed machining. The belt type driving system in turning lathe has a limitation of spindle speeds because of the vibrations from driving mechanism, built-in type of driving mechanism is used to reduce the vibration. However, the main spindle of the built-in motor is connected directly to the motor, so the heat generation of the motor and bearing makes bad influence of the accuracy of machine tools. In this study, the analysis of heat generation from motor and bearings supporting main spindle and experiment were carried out. The results of theoretical simulation of temperature and deformation of the main spindle are good agreement with those of measured.

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A Fundamental Study on the Development of a Variable Preload Device Using Toggle Joint Mechanism (토글 조인트장치를 이용한 가변예압장치 개발을 위한 기초 연구)

  • Choi, Chi Hyuk;Cha, Na Hyeon;Lee, Choon Man
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.260-265
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    • 2013
  • To increase the machine accuracy by improving the stiffness of spindle bearings, preload was applied to the spindle bearings. The methods of fixed position preload, convertible preload, constant pressure preload, and variable preload are used to apply the preload to the spindle bearing. The previous studies performed by the author of this study were variable preload methods using rubber pressure and centrifugal force based on mechanical systems. This study proposed a toggle joint mechanism that could be applied to variable preload method using centrifugal force and rubber pressure to increase the preload. Also, a finite element analysis was conducted to predict the deformation of the rubber and change of the preload. And the analysis results showed that the preload by the device using rubber pressure only was increased by the toggle joint mechanism using rubber pressure.

Analysis on the frictional loss of a bent-axis type hydraulic piston pump (사축식 유압 펌프의 마찰손실 해석)

  • Hong, Yeh-Sun;Doh, Yoon-Ho
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1548-1553
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    • 2003
  • The design of a high speed axial piston pump for hydrostatic transmission systems requires specific understanding on where and how much its internal frictional and flow losses are generated. In this study, the frictional loss of a bentaxis type hydraulic piston pump was analyzed in order to find out which design factors influence the mechanical efficiency most significantly. To this end, the friction coefficients of the sliding components were experimentally identified by a specially constructed tribometer. Applying them to the three-dimensional dynamic model of the pump presented by Doh and Hong [1], the friction torques generated by the sliding components such as piston head , bearing and valve plate were theoretically computed. The accuracy of the computed results was confirmed by the comparison with the experimentally measured mechanical efficiency. In this paper, it is shown that the viscous friction on the valve plate and the drive shaft bearing is the primary sources of the frictional losses of the bent-axis type pump, while the friction forces on the piston contribute to them only slightly.

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Performance Predictions of Tilting Pad Journal Bearing with Ball-Socket Pivots and Comparison to Published Test Results (볼 소켓형 피봇을 갖는 틸팅 패드 저널 베어링의 성능 예측 및 기존 결과와의 비교)

  • Kim, Tae Ho;Choi, Tae Gyu
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.2
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    • pp.63-68
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    • 2017
  • This paper predicts the rotordynamic force coefficients of tilting pad journal bearings (TPJBs) with ball-socket pivot and compares the predictions to the published test data obtained under load-between-pad (LBP) configuration. The present TPJB model considers the pivot stiffness calculated based on the Hertzian contact stress theory. Due to the compliance of the pivot, the predicted journal eccentricity agree well with the measured journal center trajectory for increasing static loads, while the early prediction without pivot model consideration underestimates it largely. The predicted pressure profile shows the significant pressure development even on the unloaded pads along the direction opposite to the loading direction. The predicted stiffness coefficients increase as the static load and the rotor speed increase. They agree excellently with test data from open literature. The predicted damping coefficients increase as the static load increases and the rotor speed decreases. The prediction underestimates the test data slightly. In general, the current predictive model including the pivot stiffness improves the accuracy of the rotordynamic performance predictions when compared to the previously published predictions.

Study on Estimating the Shape of a Ship by Integrating Radar Images

  • Ishiwata, Junya;Fujisaka, Takahiko;Imazu, Hayama
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.10a
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    • pp.71-78
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    • 2006
  • The image of an object obtained by the radar is not corresponding to its true shape, because the image of an object observed by the radar is receiving an influence such as multiple-reflections and expanded in bearing because of the beam width of a radar. In addition, a radio wave does not hit the entire surface of an object. Therefore, the image of the front side of a ship facing a radar antenna corresponds to its true shape. In this paper, a method to estimate a ship's shape by means of the integration of the front parts of images obtained from radars is proposed. In addition, a matter, which is observation error of each radar, in using multi-radars, and the process included in the proposed method for solving the matter, are described. As a result of the experiment, the accuracy of about 3 degrees in ship's heading and about 14 meters in length and about 9 meters in beam was obtained.

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Seismic response analysis of isolated offshore bridge with friction sliding bearings

  • Wang, Baofu;Han, Qiang;Jia, Junfeng
    • Earthquakes and Structures
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    • v.16 no.6
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    • pp.641-654
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    • 2019
  • This paper investigates the seismic response of a typical non-navigable continuous girder bridge isolated with friction sliding bearings of the Hong Kong-Zhuhai-Macao link projects in China. The effectiveness of the friction pendulum system (FPS) and accuracy of the numerical model were evaluated by a 1/20 scaled bridge model using shaking table tests. Based on the hysteretic properties of friction pendulum system (FPS), double concave friction pendulum (DCFP), and triple friction pendulum system (TFPS), seismic response analyses of isolated bridges with the three sliding-type bearings are systematically carried out considering soil-pile interaction under offshore soft clay conditions. The fast nonlinear analysis (FNA) method and response spectrum are employed to investigate the seismic response of isolated offshore bridge structures. The numerical results show that the implementation of the three sliding-type bearings effectively reduce the base shear and bending moment of the reinforced concrete pier, at the cost of increasing the absolute displacement of the bridge superstructure. Furthermore, the TFPS and DCFP bearings show better isolation effect than FPS bearing for the example continuous girder bridge.