• 제목/요약/키워드: Bead process

검색결과 525건 처리시간 0.025초

수평필릿용접의 용접부 형상을 예측하기 위한 수학적 모델링 및 열전달 해석에 관한 연구 (A study on mathematical modeling and heat transfer analysis to predict weld bead geometry in horizontal fillet welding)

  • 문형순;나석주
    • Journal of Welding and Joining
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    • 제14권6호
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    • pp.58-67
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    • 1996
  • The horizontal filet welding is prevalently used in heavy and ship building industries to join the parts. The phenomena occurring in the horizonal fillet welding process are very complex and highly non-linear, so that its analysis is relatively difficult. Furthermore, various kinds of weld defect such as undercut, overlap, porosity. excess weld metal and incomplete penetration can be induced due to improper welding conditions. Among these defects, undercut, overlap and excess weld metal appear frequently in horizontal filet welding. To achieve a satisfactory weld bead geometry without weld defects, it is necessary to study the effect of welding conditions in the weld bead geometry. For analyzing the weld bead geometry with and without weld defects in horizontal fillet welding, a mathematical model was proposed in conjunction with a two-dimensional heat flow analysis adopted for computing the melting tone in . base metal. The reliability of the proposed model was evaluated through experiments. which showed that the proposed model was very effective for predicting the weld bead shape with or without weld defects in horizontal fillet welding.

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열전대에 의한 화재유동의 온도측정에 관한 검토 - 측정오차 (A Review of Temperature Measurement of Fire Driven Flow Using Thermocouple - Measurement Bias)

  • 김성찬
    • 한국화재소방학회논문지
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    • 제24권6호
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    • pp.98-103
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    • 2010
  • 본 연구는 화재실험에서 널리 이용되고 있는 노출비드형 열전대의 신뢰성을 평가하기 위해 화재실험을 수행하고 흡입식 열전대와 노출비드형 열전대에 의해 측정된 온도를 비교 분석한다. 화재실의 고온의 상층부에서는 노출비드형 열전대의 측정온도가 흡입식 열전대에 비해 상대적으로 낮게 나타났고 측정오차는 크지 않은 반면 저온의 하층부에서는 노출비드형 열전대의 온도가 높게 나타났으며 측정오차 또한 크게 증가하였다. 본 연구에서 측정된 노출비드형 열전대의 최대 상대오차는 최대 250% 이상까지 나타났으며 노출비드형 열전대를 이용하여 화재유동장을 정량화 할 때 측정 신뢰성 향상을 위해 적절한 보정과정이 필요함을 보여준다.

초미세습식분쇄공정의 공정변수에 따른 해조칼슘의 입자크기 분석 (Preparation of Seaweed Calcium Microparticles by Wet-grinding Process and their Particle Size Distribution Analysis)

  • 한민우;윤광섭
    • 산업식품공학
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    • 제13권4호
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    • pp.269-274
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    • 2009
  • 습식분쇄의 최적조건을 얻고자 부형제 종류, 농도, 습식 분쇄시 rotor speed, bead size, feed rate, 분쇄회수를 달리하여 분쇄한 결과, 부형제로는 gum arabic을 사용하여 5%의 농도로 첨가할 때 가장 좋은 분쇄효과를 나타내었다. Rotor speed를 달리하여 습식분쇄한 결과, rotor speed가 증가할수록 좋은 결과를 나타내어 4,000 rpm에서 가장 우수한 것으로 나타났다. 원료와 직접 부딪혀 분쇄를 하게 되는 bead는 0.4 mm의 크기를 사용하였을 때 가장 작은 사이즈로 분쇄되는 것으로 나타났다. 분쇄가 이루어지는 chamber내에 원료를 공급하는 비율에 따른 결과에서는 40 L/h 의 속도로 공급했을 때 가장 작은 입도분포를 보였다. 분쇄회수에 따른 영향은 횟수에 따라서는 8회 이상으로 분쇄하였을때 0.6 $\mu$m이하의 입도분포가 90% 이상으로 나타나 10회를 분쇄하였을때 가장 좋은 효과를 나타내었다. 연속운전과 비연속운전의 비교에서는 연속운전이 더 효율적이었으며 부형제 종류에 따른 영향은 gum arabic을 첨가하여 분쇄하였을때 가장 우수한 결과를 나타내었다. 따라서 적절한 농도와 종류의 부형제 사용과 rotor speed, bead size, feed rate, 용매와의 혼합비의 최적공정을 수립한 습식 분쇄기술로 초미세액상칼슘의 제조가 가능하였고, 습식분쇄기술을 식품가공기술로 활용할 수 있는 가능성을 확보하였다.

A New Technology for Optimization of Bead Height Using ANN

  • Kim, Ill-Soo;Son, Joon-Sik;Sung, Back-Sub;Lee, Chang-Woo;Cha, Yong-Hoon
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.208-213
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    • 2001
  • Objective of this paper is to develop a new approach involving the use of an Artificial Neural Network(ANN) and multiple regression methods in the prediction of process parameters on bead height for GMA welding process. Using a series of robotic are welding, multi-pass butt welds carried out in order to verify the performance of the neural network estimator and multiple regression methods. To verify the developed system, the design parameters of the neural network estimator are selected from an estimation error analysis. The experimental results show that the proposed models can predict the bead height with reasonable accuracy and guarantee the uniform weld quality.

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박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발 (2부:모델링) (Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Process (Part2: Modeling))

  • 금영탁;이재우;박승우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.50-54
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    • 1997
  • An expert drawbead model is developed to model a cranky drawbead in the finite element analysis of stamping processes. The expert model calculates the drawbead restraining forces (DBRF's) and bead-exit thinning, which are boundary conditions. DBRF's are calculated by considering bending force, unbending force, and friction force in order. Bead-exit thinning are due to the bending and tension during the deformation. The DBFR's and thinning computed form the mathematical model for the basic beads are compared with measurements and correction factors compensating for the differences are found using the multiple linear regression method. The composition beads are assumed to be a combination of basic beads so that the DBRF's and bead-exit thinning are computed to the sum of those of basic beads.

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GMA 용접에 온도분포와 비드형상에 관한 연구 (A Study on Temperature Distribution and Bead Geometry in GMA Welding)

  • 김일수;박창언;송창재;정영재;김동규
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.111-116
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    • 1999
  • Over the last few years, there has been a growing interest in quantitative representation of heat transfer and fluid flow phenomena in weld pools in order to relate the processing conditions to the quality of the weldment produced and to use this information for the optimization and robotization of the welding process. Normally, a theoretical model offers a powerful alternative to estimate the important input parameters and to calculate the effects of varying any of parameters. To solve this problem, a transient 2D(two-dimensional) heat conduction and a transient 2D axisymmetric heat and fluid model were developed for determining weld bead geometry and temperature distribution for the GMA(Gas Metal Arc) welding process. The equation was solved using a general thermofluid-mechanics computer program, PHOENICS code, which is based on the SIMPLE algorithm. The simulation results showed that the calculated bead geometry from two developed models reasonably agree with the experiment result.

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The Comparison of the Bead Size Effect on the Two Wave Patterns Induced in One Reaction System

  • 허도성;김민석;조상준
    • Bulletin of the Korean Chemical Society
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    • 제22권8호
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    • pp.867-871
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    • 2001
  • We have studied the characteristic wave propagation in 1,4-CHD-Bromate-Ferroin reaction system and we have examined the bead size effect on the wave propagation of the system by adopting a half-divided Petri dish which is separated into two parts by the size of cation-exchange resin. It has been done to understand the reaction process inducing the characteristic wave behavior in the system. The characteristic wave behavior of the system is in the spontaneous induction of a revival wave with a long time lag. We have obtained a result that the revival wave is not affected by the size of catalyst-doped beads while the initially induced wave is influenced by the size of beads. It means that the two waves are induced by different reaction processes each other and the revival wave is induced by an uncatalyzed reaction process.

Nitrogen removal performance of anammox process with PVA-SA gel bead crosslinked with sodium sulfate as a biomass carrier

  • Tuyen, N.V.;Ryu, J.H.;Yae, J.B.;Kim, H.G.;Hong, S.W.;Ahn, D.H.
    • Journal of Industrial and Engineering Chemistry
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    • 제67권
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    • pp.326-332
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    • 2018
  • In this study,the result shows that polyvinyl alcohol-sodium alginate (PVA-SA) gel bead crosslinked with sodium sulfate are better among the different methods by comparing the relative mechanical strength, mechanical strength swelling and expansion coefficient of beads in water. Subsequently, anammox biomass entrapment by PVA-SA gel was introduced into continuous stirred tank reactor (CSTR). After 24 operation days, the nitrogen removal efficiency achieved 60%, while the nitrogen loading rate (NLR) was $0.14kgN/m^3/d$ and the experiment data indicated that PVA-SA gel bead crosslinked with sodium sulfate can be used to initiate anammox process. Furthermore, it is an alternative for culturing anammox in a long-term operation.

건설기계 Cabin Sunroof 형상비드 배치에 따른 스프링백 개선 (Spring-back Improvement According to the Shape Bead Arrangement of Cabin Sunroof in Construction Equipment)

  • 배기현
    • 소성∙가공
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    • 제30권2호
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    • pp.69-73
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    • 2021
  • This paper addresses the product shape modification for spring-back reduction in the sheet metal forming process of the cabin sunroof which is applied to the construction equipment. Initially, the anisotropic material properties are measured in order to calculate the degree of spring-back by the numerical simulation of the sheet metal forming process. To reduce the spring-back of the stamped part, several design modifications are suggested according to the geometrical bead arrangement on the planar region. The degrees of spring-back are confirmed for various product designs with different use of the geometrical bead. Finally, the spring-back improvement was validated by manufacturing the tryout product with the modified die set for the optimized product shape.

박판 필릿용접구조물의 좌굴변형에 관한 연구 (A Study on the Buckling in Fillet Welds of Sheets)

  • 추환수;조상명
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.60-66
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    • 2009
  • The structures distorted by welding have to be corrected. Since the correcting work needs a lot of costs and time, it is very important to minimize the buckling distortion due to welding of thin plate structure. Therefore the aim of this study is to investigate the effect of single bead on plate welding and fillet welding on the buckling distortion. In the single bead on plate welding, it was found that the welding speed and welding sequence were the most dominant factors on distortion. In the fillet welding, there were four typical buckling modes observed, and the welding sequence was the most influential factor on the buckling distortion. However typical distortion measuring method is not considered for the distortion correcting process costs of each buckling modes, therefore, in this study, the measuring method is developed to classify the buckling modes for torsion of specimen and buckling distortion depend on nodal point for the bead on plate welding specimen and fillet welds.