• Title/Summary/Keyword: Bead process

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A Numerical Study of the Residual Hydrogen Concentration in the Weld Metal (용접금속 잔류수소농도의 수치해석 연구)

  • Yoo, Jinsun;Ha, Yunsok;S.R., Rajesh
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.42-46
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    • 2016
  • Hydrogen assisted cracking (HAC) is one of the most complicated problem in welding. Huge amount of studies have been done for decades. Based on them, various standards have been established to avoid HAC. But it is still a chronic problem in industrial field. It is well known that the main causes of the hydrogen crack are residual stress, crack susceptible micro structures and a certain critical level of hydrogen concentration. Even though the exact generating mechanism is unclear till today, it has been reported that the hydrogen level in the weld metal should be managed less than a certain amount to prevent it. Matsuda studied that the residual hydrogen level in the weld metal can be varied even if the initial hydrogen content is same. It is also insisted in this report that the residual hydrogen concentration is in stronger correlation with hydrogen crack than the initial hydrogen content. But, in practical point of view, the residual hydrogen is still hard to consider because measuring hydrogen level is time and cost consuming process. In this regard, numerical analysis is the only solution for considering the residual hydrogen content. Meanwhile, Takahashi showed the possibility of predicting the residual hydrogen by a rigorous FE analysis. But, few commercial software suitable for solving the weld metal hydrogen has been reported yet. In this study, two dimensional thermal - hydrogen coupled analysis was developed by using the commercial FE software MARC. Since the governing equation of the hydrogen diffusion is similar to the heat transfer, it is shown that the heat transfer FE analysis in association with hydrogen diffusion property can be used for hydrogen diffusion analysis. A series of simulation was performed to verify the accuracy of the model. For BOP (Bead-On-Plate) and the multi-pass butt welding simulations, remaining hydrogen contents in the weld metal is well matched with measurements which are referred from Kim and Masamitsu.

Preparation and Characterization of Electrospun Pullulan Webs (전기방사를 이용한 Pullulan Electrospun Fiber Webs의 제조 및 특성)

  • Son, Tae-Won;Lee, Gun-Min;Lee, Dong-Won;Lee, Ju-Hyun;Lim, Hak-Sang
    • Polymer(Korea)
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    • v.36 no.2
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    • pp.196-201
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    • 2012
  • Electrospinning is a versatile process used to prepare micro or nano sized fibers from various materials dissolved in volatile solvents. This study reports electrospun pullulan fibrous webs fabricated through electrospinning using water as a solvent. The electrospinning conditions such as pullulan (PUL) concentration and applied voltage were optimized in order to obtain smooth electrospun fibers. The concentration of PUL greatly influenced the viscosity and surface tension of PUL solution. PUL beaded electrospun fibers were obtained from PUL solutions with concentrations lower than 5 wt%, while homogenous electrospun fibers were prepared from solutions with high concentration and high viscosity. The average diameters of PUL fibers were decreased to 200 nm when the polymer concentration was kept at 10 wt% and the applied voltage was fixed at 15 kV during electrospinning. PUL electrospun fiber exhibited higher solubility, flexibility, softness and adhesive strength.

A Design of Variable Rate Clock and Data Recovery Circuit for Biomedical Silicon Bead (생체 의학 정보 수집이 가능한 실리콘 비드용 가변적인 속도 클록 데이터 복원 회로 설계)

  • Cho, Sung-Hun;Lee, Dong-Soo;Park, Hyung-Gu;Lee, Kang-Yoon
    • Journal of Korea Society of Industrial Information Systems
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    • v.20 no.4
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    • pp.39-45
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    • 2015
  • In this paper, variable rate CDR(Clock and Data Recovery) circuit adopting blind oversampling architecture is presented. The clock recovery circuit is implemented by using wide range voltage controlled oscillator and band selection method and the data recovery circuit is designed to digital circuit used majority voting method in order to low power and small area. The designed low power variable clock and data recovery is implemented by wide range voltage controlled oscillator and digital data recovery circuit. The designed variable rate CDR is operated from 10 bps to 2 Mbps. The total power consumption is about 4.4mW at 1MHz clock. The supply voltage is 1.2V. The designed die area is $120{\mu}m{\times}75{\mu}m$ and this circuit is fabricated in $0.13{\mu}m$ CMOS process.

Tool Design and Numerical Verification for Thick Plate Forming of Hollow-Partitioned Steam Turbine Nozzle Stator (스팀 터빈용 중공 분할형 노즐 정익의 후판 성형을 위한 금형 설계 및 해석적 검증)

  • Kang, B.K.;Kwak, B.S.;Yoon, M.J.;Jeon, J.Y.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.379-389
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    • 2016
  • As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

Study on Underwater Welding ( Report 1 ) - Its Weldability -

  • 남기우
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.19 no.1
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    • pp.63-70
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    • 1983
  • Recently, many studies for developing the underwater welding techniques have been carried out in the advanced countries as a manufacturing process and a repairing method according as a great deal of interest in development for various marine industrial fields has been gradually increased. But no study on such underwater welding is available at present in our country. In this study, underwater welding was carried out for welding of domestic structural steel plates (SM41A) of 10 mm thickness, using six types of domestic coated arc welding electrodes on a self-made gravity type underwater welding device, resulting in investigation for the underwater weldability of the domestic structural steel plates as well as for the underwater welding properties and practicability of the domestic welding electrodes.

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The development of welding process to prevent porosity in high speed MIG Welding of Al 6082-T6 (Al 6082-T6 고속 MIG 용접에서 기공방지를 위한 용접공정 개발)

  • Jung, Yun-Ho;Park, Kyung-Do;Baek, Sang-Yeob;Oh, Dong-Soo;Sung, Young-Ki;Kim, Jeong-Pyo;Cho, Sang-Myung
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.8-8
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    • 2009
  • 알루미늄 합금 Al 6082-T6는 최근에 개발되어 북유럽 등의 선진국에서는 그 뛰어난 해양 내식성과 우수한 강도로 인하여 해양구조물의 헬리데크(Helideck), 타워 갱웨이(Tower gangway), 알루미늄 피팅류(Aluminium fitting)등의 해양구조물과 플랫폼(Flatform), 알루미늄 래더(Aluminium ladder)등의 선박부품, 차량, 기계부품 분야에서 전 세계적으로 널리 사용되기 시작하였다. 그러나 전통적으로 용접금속의 기공은 결함으로 분류 되고, Rakesh Kumar 등의 논문에 따르면 용접 시 용접금속 내에 발생되어진 미세기공이 기계적 성질에 악영향을 미치는 것으로 보고되어졌다. 따라서 용접금속내의 발생하는 기공을 방지하는 용접공정의 개발이 반드시 필요하다. 본 연구의 목적은 Al 6082-T6 고속 MIG용접에서 기공방지를 위한 용접공정을 개발하는 것이다. Al 6082-T6의 7t 플레이트에 Al 5356의 와이어를 사용하여 아크길이 변경 및 용접속도를 60cpm과 120cpm으로 변경하여 실험하였고, 용접속도 120cpm의 고속 MIG용접에서 토치 진행각을 변경하여 실험을 진행하였다. 용접공정 파라메터 변경에 따른 기공율 측정은 이미지 분석 소프트웨어를 사용하여 정량적으로 분석하였다.

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Removal of Inorganic Arsenic from Steamed Hijiki Sargassum fusiforme Concentrate Using Activated Carbon (활성탄을 이용한 톳(Sargassum fusiforme) 자숙농축액 내 무기비소 저감 기술)

  • Kang, Eun Hye;Lee, Ka Jeong;Jo, Mi Ra;Yu, Hongsik;Son, Kwang Tae;Yoon, Minchul
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.54 no.4
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    • pp.561-567
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    • 2021
  • The edible sargasso seaweed hijiki Sargassum fusiforme is known to have high concentration of arsenic, which is a threat to human health, particularly due to inorganic arsenic. In this study, various methods were used to remove inorganic arsenic from steamed hijiki concentrate. The highest concentration of arsenate [As(V)] in both raw and processed hijiki during steamed hijiki manufacturing process was within the range of 8.213-14.356 mg/kg, and it is a potential source of inorganic arsenic, which can result in re-contamination and cause environmental pollution. The removal efficiencies of the various removal methods were within the range of 57.3-83.4%, and 19.0% reduction was achieved using activated carbon and alginate bead. Further, activated carbon showed the best adsorption effect of inorganic arsenic. Therefore, we suggest that activated carbon is a suitable efficient method for removing inorganic arsenic and has low operational costs in field applicability.

Genome-wide association study for intramuscular fat content in Chinese Lulai black pigs

  • Wang, Yanping;Ning, Chao;Wang, Cheng;Guo, Jianfeng;Wang, Jiying;Wu, Ying
    • Asian-Australasian Journal of Animal Sciences
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    • v.32 no.5
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    • pp.607-613
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    • 2019
  • Objective: Intramuscular fat (IMF) content plays an important role in meat quality. Identification of single nucleotide polymorphisms (SNPs) and genes related to pig IMF, especially using pig populations with high IMF content variation, can help to establish novel molecular breeding tools for optimizing IMF in pork and unveil the mechanisms that underlie fat metabolism. Methods: We collected muscle samples of 453 Chinese Lulai black pigs, measured IMF content by Soxhlet petroleum-ether extraction method, and genotyped genome-wide SNPs using GeneSeek Genomic Profiler Porcine HD BeadChip. Then a genome-wide association study was performed using a linear mixed model implemented in the GEMMA software. Results: A total of 43 SNPs were identified to be significantly associated with IMF content by the cutoff p<0.001. Among these significant SNPs, the greatest number of SNPs (n = 19) were detected on Chr.9, and two linkage disequilibrium blocks were formed among them. Additionally, 17 significant SNPs are mapped to previously reported quantitative trait loci (QTLs) of IMF and confirmed previous QTLs studies. Forty-two annotated genes centering these significant SNPs were obtained from Ensembl database. Overrepresentation test of pathways and gene ontology (GO) terms revealed some enriched reactome pathways and GO terms, which mainly involved regulation of basic material transport, energy metabolic process and signaling pathway. Conclusion: These findings improve our understanding of the genetic architecture of IMF content in pork and facilitate the follow-up study of fine-mapping genes that influence fat deposition in muscle.

Development of an Automatic PCR System Combined with Magnetic Bead-based Viral RNA Concentration and Extraction

  • MinJi Choi;Won Chang Cho;Seung Wook Chung;Daehong Kim;Il-Hoon Cho
    • Biomedical Science Letters
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    • v.29 no.4
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    • pp.363-370
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    • 2023
  • Human respiratory viral infections such as COVID-19 are highly contagious, so continuous management of airborne viruses is essential. In particular, indoor air monitoring is necessary because the risk of infection increases in poorly ventilated indoors. However, the current method of detecting airborne viruses requires a lot of time from sample collection to confirmation of results. In this study, we proposed a system that can monitor airborne viruses in real time to solve the deficiency of the present method. Air samples were collected in liquid form through a bio sampler, in which case the virus is present in low concentrations. To detect viruses from low-concentration samples, viral RNA was concentrated and extracted using silica-magnetic beads. RNA binds to silica under certain conditions, and by repeating this binding reaction, bulk samples collected from the air can be concentrated. After concentration and extraction, viral RNA is specifically detected through real-time qPCR (quantitative polymerase chain reaction). In addition, based on liquid handling technology, we have developed an automatic machine that automatically performs the entire testing process and can be easily used even by non-experts. To evaluate the system, we performed air sample collection and automated testing using bacteriophage MS2 as a model virus. As a result, the air-collected samples concentrated by 45 times then initial volume, and the detection sensitivity of PCR also confirmed a corresponding improvement.

Effect of pH, Saturated Oxygen, and Back-flushing Media in Hybrid Water Treatment of Tubular Ceramic MF and Photocatalyst-loaded PES Beads (관형 세라믹 정밀여과와 광촉매 첨가 PES 구의 혼성수처리에서 pH 및 포화산소, 역세척 매체의 영향)

  • Hong, Sung Taek;Park, Jin Yong
    • Membrane Journal
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    • v.24 no.2
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    • pp.123-135
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    • 2014
  • The effects of pH, saturated oxygen, and back-flushing media were investigated in hybrid process of tubular ceramic microfiltration and $TiO_2$ photocatalyst-loaded PES (polyethersulfone) beads for advanced drinking water treatment, and compared results of water, nitrogen, or oxygen back-flushing in the viewpoints of membrane fouling resistance ($R_f$), permeate flux (J) and total treated water ($V_T$). $R_f$ decreased, and J and $V_T$ increased as decreasing pH. Turbidity treatment efficiencies were similar at water or nitrogen back-flushing independent of pH, but DOM (dissolved organic matter) treatment efficiency did not have a trend at water back-flushing. $R_f$ at NBF (no back-flushing) with SO (saturated oxygen) was the lower than that at NBF without SO. Also, the DOM treatment efficiency at NBF with SO was the lower than that at NBF without SO. It happened because OH radicals produced by reaction of SO and photocatalyst could dilute with water inside the module. The DOM treatment efficiency of gas back-flushing showed the larger than that of water back-flushing at back-flushig period 10 min. It proved that the adsorption or photo-oxidation of PES beads could be activated by the more effective bead-cleaning of gas back-flushing than water back-flushing.