• Title/Summary/Keyword: Bead geometry

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A Dielectrophoresis Microfluidic Device for Trapping Bioparticles at Low Voltage and Frequency

  • Jeong, Jin-Tae;Shin, Hyun-Min;Kim, Duwoon;Lee, Kyeong-Hwan
    • Journal of Biosystems Engineering
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    • v.41 no.1
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    • pp.60-65
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    • 2016
  • Purpose: The necessity for precise manipulation of bioparticles has greatly increased in the fields of bioscience, biomedical, and environmental monitoring. Dielectrophoresis (DEP) is considered to be an ideal technique to manipulate bioparticles. The objective of this study is to develop a DEP microfluidic device that can trap fluorescent beads, which mimic bioparticles, at the low voltage and frequency of the sinusoidal signal supplied to the microfluidic device. Methods: A DEP microfluidic device, which is composed of polydimethylsiloxane (PDMS) channels and interdigitated electrode networks, is fabricated to trap fluorescent beads. The geometry of the interdigitated electrodes is determined through computational simulation. To determine the optimum voltage and frequency of the sinusoidal signal supplied to the device, the experiments of trapping beads are conducted at various combinations of voltage and frequency. The performance of the DEP microfluidic device is evaluated by investigating the correlation between fluorescent intensities and bead concentrations. Results: The optimum ratio of the widths between the negative and positive electrodes was 1:4 ($20:80{\mu}m$) at a gap of $20{\mu}m$ between the two electrodes. The DEP electrode networks were fabricated based on this geometry and used for the bead trapping experiments. The optimum voltage and frequency of the supplied signal for trapping fluorescent beads were 15 V and 5 kHz, respectively. The fluorescent intensity of the trapped beads increased linearly as the bead concentration increased. The coefficient of determination ($R^2$) between the fluorescent intensity and the bead concentration was 0.989. Conclusions: It is concluded that the microfluidic device developed in this study is promising for trapping bioparticles, such as a cell or virus, if they are conjugated to beads, and their concentration is quantified.

An Analysis for Process Parameters in the Automatic $CO_2$ Welding Using the Taguchi Method (다구찌 방법을 이용한 $CO_2$ 자동용접의 공정변수 분석)

  • 김인주;박창언;김일수;성백섭;손준식;유관종;김학형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.596-599
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    • 2004
  • The robotic $CO_2$ welding is a manufacturing process to produce high quality joints for metal and it could provide a capability of full automation to enhance productivity. Despite the widespread use in the various manufacturing industries, the full automation of the robotic $CO_2$ welding has not yet been achieved partly because the mathematical model for the process parameters of a given welding task is not fully understood and quantified. Several mathematical models to control welding quality, productivity, microstructure and weld properties in arc welding processes have been studied. However, it is not an easy task to apply them to the various practical situations because the relationship between the process parameters and the bead geometry is non-linear and also they are usually dependent on the specific experimental results. Practically, it is difficult, but important to know how to establish a mathematical model that can predict the result of the actual welding process and how to select the optimum welding condition under a certain constraint. In this research, an attempt has been made to develop an intelligent algorithm to predict the weld geometry (top-bead width, top-bead height, back-bead width and back-bead height) as a function of key process parameters in the robotic $CO_2$welding. To achieve this above objective, Taguchi method was employed using five different process parameters (tip gap, gas flow rate, welding speed, arc current, welding voltage) as a guide for optimization of process parameters.

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Development of Mathematical Models for Control of Process Parameters for Robotic $CO_2$ Arc Welding (로봇 $CO_2$ 아크용접 공정변수를 제어하기 위한 수학적 모델 개발)

  • 임동엽;박창언;김일수;정영재;손준식;이계정
    • Proceedings of the KWS Conference
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    • 1997.10a
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    • pp.229-233
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    • 1997
  • The demand to increase productivity and quality, the shortage of skilled labour and the strict health and safety requirements have led to the development of the automated welding process to deal with many of the present problems of welded fabrication. To make effective use of the automated arc welding process, it is imperative that a mathematical model, which can be programmed easily and fed to the robot, should be developed. The objectives of the paper are to develop the mathematical equations (linear and curvilinear) for study of the relationship between process variables and bead geometry by employing a standard statistical package program, SAS and to choose the best model for automation of the $CO_2$ gas arc welding process. Mathematical models developed from experimental results can be employed to control the process variables in order to achieve the desired bead geometry based on weld quality criteria. Also these equations may prove useful and applicable for automatic control system and expert systems.

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The effect of external electromagnetic force on droplet in GMAW (가스메탈 아크용접법에서 전자기력이 아크 현상에 미치는 영향에 관한 연구)

  • Lee, Sung-Ho;Lee, Jae-Yoon;Kim, Yong;Kim, Jae-Sung;Lee, Bo-Young
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.221-223
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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The effect of external electromagnetic force in GMAW (외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구)

  • Lee, Seong-Ho;Lee, Jae-Yun;Kim, Jae-Seong;Lee, Bo-Young
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1741-1746
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    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

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A Study on the Seam tracking and Control of the Welding Quality Using a Infrared sensor (적외선 센서를 이용한 용접선 추적 및 용접품질 모니터링에 관한 연구)

  • Kim I.S.;Son J.S.;Kim H.H.;Seo J.H.;Kim I.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.301-302
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    • 2006
  • In this paper, the possibilities of the Infra-red sensor in sensing and control of the bead geometry in the automated welding process are presented. Infra-red sensor is a well-known method to deal with the problems with a high degree of fuzziness so that the sensor is employed to build the relationship between process variables and the quality characteristic the proposed above respectively. Based on several neural networks, the mathematical models are derived from extensive experiments with different welding parameters and complex geometrical features. The developed system enables to select the optimal welding parameters and control the desired weld dimensions during arc welding process.

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Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel (레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상)

  • Kang, Minjung;Kim, Cheolhee;Seo, Jong Dock;Lim, Chang Young
    • Laser Solutions
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    • v.18 no.2
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.