• 제목/요약/키워드: Bead Shape

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Nd:YAG 레이저 필렛 용접의 비드형상 예측에 관한 유한요소해석 (Finite Element Analysis for Prediction of Bead Shape of Nd:YAG Laser Fillet Welding)

  • 김관우;이제훈;서정;조해용
    • 대한기계학회논문집A
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    • 제31권8호
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    • pp.839-846
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    • 2007
  • Nd:YAG pulse laser fillet welding of stainless steel plate was simulated to find welding condition by using commercial finite element code MARC. Full model of AISI 304 stainless steel plate was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat, mass density and latent heat were given as a function of temperature. As results, Three dimensional heat source model for pulse laser beam conditions of fillet welding has been designed by the comparison between the finite element analysis results and experimental data on AISI 304 stainless steel plate. Nd:YAG laser welding for AISI 304 stainless steel was successfully simulated and it should be useful to determine optimal welding condition.

용액 코팅을 이용한 태양전지용 고분자 유연 패턴필름 제조 (Manufacturing of Flexible Patterned Cover Film for Solar Cell by Solution Coating)

  • 박찬욱;강호종
    • 폴리머
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    • 제37권5호
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    • pp.656-662
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    • 2013
  • 태양전지의 효율 증가를 위하여 유리비드가 함유된 polymethyl methacrylate(PMMA) 용액을 PMMA 필름 위에 코팅하여 유리비드가 코팅된 고분자 유연 패턴 필름을 제조하고 패턴 필름이 태양전지 효율에 미치는 영향을 살펴보았다. 필름 위에 코팅된 유리비드로 인하여 빛의 입사각 0도에서 90도 범위에서 태양전지의 상대효율이 최대 3.4%까지 증가함을 알 수 있었다. 이러한 효율 증가는 빛의 입사각 변화에도 필름 표면에 형성되어 있는 구 형태의 유리비드로 인하여 빛이 수직으로 입사되어 방향성에 의한 태양전지 효율 감소가 최소화되기 때문이다. 태양전지상대효율 증가는 필름 표면 위의 유리비드가 반구의 형태를 가질 때 가장 높으며 유리비드 함량에 따라 증가되나 유리비드 함량이 너무 많은 경우, 오히려 광 투과도 감소 및 빛의 간섭 효과에 의하여 상대효율이 감소됨을 알 수 있었다.

레이저 키홀 용접의 열원 모델링: Part 1-비드 용접 (Heat Source Modeling of Laser Keyhole Welding: Part 1-Bead Welding)

  • 이재영;이원범;유중돈
    • Journal of Welding and Joining
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    • 제23권1호
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    • pp.48-54
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    • 2005
  • Laser keyhole welding is investigated using a three-dimensional Gaussian heat source, and the heat source parameters such as the keyhole depth, welding efficiency and power density distribution factor are determined in a systematic way. For partial penetration, the keyhole depth is same as the penetration and is predicted using the experimental data. The welding efficiency is calculated using the ray-tracing method and the power density distribution factor is determined from the bead shape. Full penetration is classified into the transition, normal and excessive modes depending on the degree of keyhole opening. Thermal analysis of the bead-on-plate welds is conducted using the Gaussian heat source, and the calculated weld geometries show reasonably good agreements with the experimental results.

육성용접된 Wrapping Roll의 비드마크제거를 위한 미세조직 (The Microstructure For Removing of Beadmark of Hardfacing Wrapping Roll)

  • 유국종;백응률
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.216-218
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    • 2000
  • In case of hardfaced wrapping roll, beadmark shape appear at wrapping roll surface due to irregular wear between weld bead. Irregular wear of this is caused by difference of hardness between weld bead. This study aims at investigating which matrix is good for removing of beadmark at wrapping roll surface. So, we make specimen with martensitic matrix and austenitic matrix. The hardfacing alloys were deposited 4 times on a SS41 steel plate using self-shielding flux cored arc welding method. Difference of hardness between weld bead of specimen with matrix of martensite was higher than specimen with matrix of austenite both as-welded and after heat treatment. Therefore, austenitic matrix is better than martensitic matrix for removing of beadmark of wrapping roll surface.

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오버레이용접된 Wrapping Roll의 비드마크제거를 위한 열영향부의 미세조직에 관한 연구 (The Study on Microstructure of the Heat Affected Zone for Removing of Beadmark in the Overlayered Wrapping Roll)

  • 유국종;백응률
    • Journal of Welding and Joining
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    • 제18권6호
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    • pp.68-73
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    • 2000
  • In case of overalyered wrapping roll, beadmark shape appear at wrapping roll surface due to irregular wear between weld bead. Irregular wear of this is caused by difference of hardness between weld bead. This study aims at investigating which matrix is good for removing of beadmark at wrapping roll surface. So, we make specimen with martensitic matrix and austenitic matrix. The overlayered alloys were deposited 4 times on a SS41 steel plate using self-shielding flux cored arc welding method. Difference of hardness between weld bead of specimen with matrix of martensite was higher than specimen with matrix of austenite both as-welded and after heat treatment. Therefore, austenitic matrix is between than martensitic matrix for removing of beadmark of wrapping roll surface.

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NVH 성능향상을 위한 복곡 자동차 패널의 효과 (Effect of the Curved Automotive Panels for NVH Performance Improvement)

  • 유희;이영우;최병기;김종국;염영진
    • 대한기계학회논문집A
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    • 제33권7호
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    • pp.700-705
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    • 2009
  • In order to enhance the dynamic stiffness of automotive panel, effect of bead and curved surface was investigated. Modal test was performed for principle specimens which have various kinds of beads, holes and curved surfaces. Test was also performed for conventional dash panel assembly and rear floor panel assembly and curved shaped ones. Results showed that curved shape increased the natural frequency of automotive panel more effectively than the bead. Finite element analysis was also performed and yielded good match with the test results.

가상 트라이아웃을 이용한 소음기 케이스 성형에 관한 연구 (A Study on Forming of Silencer Case Using Virtual Tryout Method)

  • 고대림;이경식
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1167-1173
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    • 2010
  • 본 논문에서는 가상 트라이아웃 방식을 이용하여 소음기 케이스의 성형에 관한 연구를 수행하였다. 먼저 사각 블랭크로부터 성형 중 변형이 일어나지 않는 부분을 코너컷하여 적정 블랭크를 설계하였고 파이프 삽입부와 어깨 반경부에 발생하는 주름을 방지하기 위해 적정 드로비드를 설계하였다. 마지막으로 파이프 삽입부 주위에 발생하는 주름과 파단을 방지하기 위해 형상비드를 설계하였다. 가상트라이 아웃방식으로 결정된 성형조건에 따라 소음기 케이스의 시제품을 제작하고 해석결과와 비교한 결과 시제품의 성형성, 두께 분포 등이 해석 결과와 잘 일치함을 알 수 있었다.

STS304L 캡슐의 펄스형 GTA 용접에서 용접변수들이 용접부 형상에 미치는 영향 (The Effect of Welding Parameters on the Weld Shape in Pulsed GTA Welding of a STS304L Stainless Steel Capsule)

  • 이형근;한현수;손광재
    • Journal of Welding and Joining
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    • 제25권5호
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    • pp.64-71
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    • 2007
  • The aim of this paper is to investigate the effects of welding parameters on the weld shape in seal-welding of STS304L capsule for manufacturing a radioisotope source which is widely used in nondestructive testing of metal structures using gamma ray. Pulsed gas tungsten arc (Pulsed GTA) welding is performed for thin cross sectional area of the capsule. Seven welding parameters including current waveform parameters and arc length etc. are selected as main process parameters using design of experiment. The weld shape such as bead width, penetration depth, weld area, aspect ratio and area rate is investigated to assess the effects of welding parameters. As results, the combination of pulse duty/welding speed largely affects on bead width, penetration depth, area and aspect ratio. Finally, it is concluded that the key parameters are the combination of pulse duty/welding speed, base current and arc length, and their optimal conditions are 50%/1.77mm/s, 6.4A and 1 mm.