• Title/Summary/Keyword: Batch processing

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Near optimal production scheduling for multi-unit batch process

  • Kim, Kyeong-Sook;Cho, Young-Sang
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1718-1723
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    • 1991
  • The determination of a production sequence is an important problem in a batch process operation. In this paper a new algorithm for a near optimal production sequence of N product in an M unit serial multiproduct batch process is proposed. The basic principle is the same as that of Johnson's algorithm for two-unit UIS system. Test results on a number of selected examples exhibit the superiority over previously reported results. In addition, a tabulation technique is presented to calculate the makespan of a given sequence of production for all processing units under UIS mode.

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Worst Case Analysis of Tree Algorithm for Minimum Batch Cover Problem (단위작업 편성 문제의 Worst Case 분석)

  • Jang, Jun-Ho;Jang, Su-Yeong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.281-283
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    • 2006
  • In this paper, we consider the problem of batch processing of orders, where either a single order or a pair of orders which satisfies specific conditions may be grouped in the same batch. The objective of the problem is to minimize the number of batches formed to accommodate all orders. We prose an approach based on a Known algorithm proven to be optimal for special class of problems with tree structure and show the approach to have the worst case ratio of $2-{\frac{2}{n}}$

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Mean value analysis of re-entrant lines with batch machines processing multiclass jobs (여러 종류의 가공물과 배치 기계가 있는 재진입 흐름생산의 평균치분석)

  • 박영신;전지혁;김수영
    • Journal of the Korean Operations Research and Management Science Society
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    • v.25 no.1
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    • pp.37-50
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    • 2000
  • We are concerned with estimating the average performance of a re-entrant line with single-job machines and batch machines. The system has multiclass jobs, which will be processed in predetermined routes. An analytical approach may be intractable since the system would not be modeled by product form queueing networks due to the inclusion of batch machines and the consideraton of multiclass jobs which have different processing times. We propose an approximation method based on the Mean Value Analysis(MVA). Our method obtains the mean walting time in each buffer of a workstation and the mean cycle time using the MVA and heuristics. numerical experiments show that the errors of our method are within 5% compared with simulation.

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Data-Driven Batch Processing for Parameter Calibration of a Sensor System (센서 시스템의 매개변수 교정을 위한 데이터 기반 일괄 처리 방법)

  • Kyuman Lee
    • Journal of Sensor Science and Technology
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    • v.32 no.6
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    • pp.475-480
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    • 2023
  • When modeling a sensor system mathematically, we assume that the sensor noise is Gaussian and white to simplify the model. If this assumption fails, the performance of the sensor model-based controller or estimator degrades due to incorrect modeling. In practice, non-Gaussian or non-white noise sources often arise in many digital sensor systems. Additionally, the noise parameters of the sensor model are not known in advance without additional noise statistical information. Moreover, disturbances or high nonlinearities often cause unknown sensor modeling errors. To estimate the uncertain noise and model parameters of a sensor system, this paper proposes an iterative batch calibration method using data-driven machine learning. Our simulation results validate the calibration performance of the proposed approach.

Development of In-Plane Strength Analysis Software for Composite Laminated Structure with Parallel Processing Technique (병렬처리 기법을 이용한 복합재 적층 구조물의 면내 파손 해석 소프트웨어 개발)

  • Jung, Yeji;Choi, Soo Young;Ahn, Hyon Su;Ha, Seok Wun;Moon, Yong Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.2
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    • pp.133-140
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    • 2018
  • In this paper, we develop an automated software for in-plane structural analysis of composite laminated structures. The developed software supports various failure criteria and reports the analysis results considering user's convenience. It also provides batch job analysis function based on parallel processing technique. To verify the performance of the software, we compared margin of safety(MS) calculated in the software to those obtained from in-house method and the specimen experiment. As a result of comparisons, there was an error of less than 0.01 in the in-house method and it is within about ${\pm}10%$ with the specimen experiment. In addition, we confirmed the improvement of execution speed of batch job analysis based on parallel processing technique.

J-JDBS: Java Distributed Batch-processing System Using Jini (J-JDBS: Jini를 이용한 자바 분산 일괄처리 시스템)

  • Goo, Geon;Kim, JungSun
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.39 no.1
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    • pp.1-13
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    • 2002
  • In Distributed Batch-processing Systems (DBSs), CPU-intensive jobs are automatically transferred and executed using idle computers across a network, there by increasing the resource usage and throughput. To be successful, the systems must guarantee the scalablility, fault-tolerance, and flexibility of dynamic configurations. In practice, however, it is very difficult to provide such capabilities in a non-deterministic environment in which the available set of resources is unpredictable because of network failures, computer failures, or voluntary withdrawal from a pool by a machine owner. In this paper, we present the design and implementation of the J-JDBS (Jini-based Java Distributed Batch-processing System) system which is based on the core Jini services like Discovery service, Lookup service, Lease service and etc. We show that the Jini core services can be very effectively used to build reliable, scalallle, fault-tolerant, and flexible DBS systems with little effort.

A Study on the Analysis Method of Artificial Intelligence for Real-Time Data Prediction. (실시간 데이터 예측을 위한 인공지능 분석 방법 연구)

  • Hong, Phil-Doo
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.05a
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    • pp.547-549
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    • 2021
  • In Artificial Intelligence analysis, the process of creating a model and verifying it is a task that requires computational processing time because it is Batch Processing performed with already generated data. We need to model, validate, and predict real-time data, such as stocks and defense information, with data generated directly in front of us. As a solution to this, we solve it by applying techniques to segment the data required for artificial intelligence modeling tasks in order of time processing and distribute the data across multiple processes.

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Completion Time Algorithm in Multiproduct Batch Processes with Storage Time and Product Allocation Restriction in Intermediate Storage Tank (중간저장조의 저장시간과 저장제품의 제약을 고려한 다품종 회분공정의 조업완료시간 알고리듬)

  • 하진국;이경법;이인범;이의수
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.9
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    • pp.727-735
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    • 2003
  • The determination of completion time constitutes an important step in developing algorithms for short-term production scheduling. Existing completion time algorithms of multi-product batch processes often assume that intermediate storage tanks are always available when it is needed. In this paper, we consider a serial multi-product batch plants with ZW and NIS policy intermediate storge tank. We limit storage residence time and allocated products in the intermediate storage tank to minimize the quality change of the stored material as well as to reduce the clearing time during product change. A set of recurrence relations is suggested to calculate the completion times for the given batch sequence of products on all processing units. Also analytic solution for the suggested model is solved by a graphical method. The effectiveness of these results is proved by a few illustrative examples.

Customer Order Scheduling Problems on Parallel Machines with Job Capacity Restriction

  • Yang, Jaehwan
    • Management Science and Financial Engineering
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    • v.9 no.2
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    • pp.47-68
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    • 2003
  • We consider the customer order scheduling problem with job capacity restriction where the number of jobs in the shop at the same time is fixed. In the customer order scheduling problem, each job is part of some batch (customer order) and the composition of the jobs (product) in the batch is pre-specified. The objective function is associated with the completion time of the batches instead of the completion time of the jobs. We first summarize the known results for the general customer order scheduling problems. Then, we establish some new properties for the problems with job capacity restriction. For the case of unit processing time with the objective of minimizing makespan, we develop a polynomial-time optimal procedure for the two machine case. For the same problem with a variation of no batch alternation, we also develop a polynomial-time optimal procedure. Then, we show that the problems with the objectives of minimizing makespan and minimizing average batch completion time become NP-hard when there exist arbitrary number of machines. Finally, We propose optimal solution procedures for some special cases.

Batch Scheduling Algorithm with Approximation of Job Completion Times and Case Studies (작업완료시각 추정을 활용한 배치 스케줄링 및 사례 연구)

  • Kim, Song-Eun;Park, Seong-Hyeon;Kim, Su-Min;Park, Kyungsu;Hwang, Min Hyung;Seong, Jongeun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.23-32
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    • 2020
  • Many small and medium-sized manufacturing companies process various product types to respond different customer orders in a single production line. To improve their productivity, they often apply batch processing while considering various product types, constraints on batch sizes and setups, and due date of each order. This study introduces a batch scheduling heuristic for a production line with multiple product types and different due dates of each order. As the process times vary due to the different batch sizes and product types, a recursive equation is developed based on a flow line model to obtain the upper bound on the completion times with less computational complexity than full computation. The batch scheduling algorithm combines and schedules the orders with same product types into a batch to improve productivity, but within the constraints to match the due dates of the orders. The algorithm incorporates simple and intuitive principles for the purpose of being applied to small and medium companies. To test the algorithm, two case studies are introduced; a high pressure coolant (HPC) manufacturing line and a press process at a plate-type heat exchanger manufacturer. From the case studies, the developed algorithm provides significant improvements in setup frequency and thus convenience of workers and productivity, without violating due dates of each order.