• Title/Summary/Keyword: Batch Plant

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Analysis of the Fine Particulate Matter Particle Size Fraction Emitted from Facilities Using Solid Refuse Fuel (고형연료제품 사용시설에서 배출되는 미세먼지 입경분율 분석)

  • You, Han-Jo;Jung, Yeon-Hoon;Kim, Jin-guil;Shin, Hyung-Soon;Lim, Yoon-Jung;Lee, Sang-Soo;Son, Hae-Jun;Lim, Sam-Hwa;Kim, Jong-Su
    • Journal of Environmental Health Sciences
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    • v.46 no.6
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    • pp.719-725
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    • 2020
  • Objectives: With the growth of national interest in fine particulate matter, many complaints about pollutants emitted from air pollution emitting facilities have arisen in recent years. In particular, it is thought that a large volume of particulate pollutants are discharged from workplaces that use Solid Refuse Fuel (SRF). Therefore, particulate contaminants generated from SRF were measured and analyzed in this study in terms of respective particle sizes. Methods: In this study, particulate matter in exhaust gas was measured by applying US EPA method 201a using a cyclone. This method measures Filterable Particulate Matter (FPM), and does not consider the Condensable Particulate Matter (CPM) that forms particles in the atmosphere after being discharged as a gas in the exhaust gas. Results: The mass concentration of Total Suspended Particles (TSP) in the four SRF-using facilities was 1.16 to 11.21 mg/Sm3, indicating a very large concentration deviation of about 10 times. When the fuel input method was the continuous injection type, particulate matter larger than 10 ㎛ diameter showed the highest particle size fraction, followed by particulate matter smaller than 10 ㎛ and larger than 2.5 ㎛, and particulate matter of 2.5 ㎛ or less. Contrary to the continuous injection type, the batch injection type had the smallest particle size fraction of particulate matter larger than 10 ㎛. The overall particulate matter decreased as the operating load factor decreased from 100% to 60% at the batch input type D plant. In addition, as incomplete combustion significantly decreased, the particle size fraction also changed significantly. Both TSP and heavy metals (six items) satisfied the emissions standards. The measured value of the emission factor was 38-99% smaller than the existing emissions factor. Conclusions: In the batch injection facility, the particulate matter decreased as the operating load factor decreased, as did the particle size fraction of the particulate matter. These results will help the selection of effective methods such as reducing the operating load factor instead of adjusting the operating time during emergency reduction measures.

Energy Consumption Analysis of Batch Type Heating Process for Energy Savings in Food Processing Plants (식품가공공장의 에너지 절감을 위한 batch식 가열 공정 에너지 소비 분석 : 사례 연구)

  • Chae-Eun Yeo;Woo-jin Cho;Jae-Hoi Gu;Chae-Young Lim
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.817-823
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    • 2023
  • Manufacturing plants face the challenge of reducing energy use in response to climate change. Reducing energy consumption can be seen as one of the most important issues, such as reducing production costs and improving efficiency. Among manufacturing industries, the increase in energy consumption in the food industry is gradually increasing along with the improvement of the standard of living and the increase in population. In order to save energy in food processing plants, it is important to identify and analyze energy consumption characteristics in energy-consuming processes. Prior to this, it is necessary to monitor and analyze existing energy consumption to derive reduction measures. In this study, a small and medium-sized food processing plant producing processed meat products was used as a case study to identify and analyze the energy consumption structure at typical cycle/stage level of the batch heating process. From this, we tried to establish realistic and quantitative goals that can be obtained under individual process operating conditions. The results of this study will be used as basic data for the development of diffusion and pervasive energy saving FEMS technology for common core processes of food factories of small and medium-sized enterprises in the future.

Economic Consideration of Poly(3-hydroxybutyrate) Production by Fed-batch Culture of Ralstonia eutropha KHB 8862 (Ralstonia eutropha의 유가식 발효에 의한 Poly(3-hydroxybutyrate) 생산의 경제성 분석)

  • 김갑진;양영기;이영하
    • Korean Journal of Microbiology
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    • v.37 no.1
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    • pp.92-99
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    • 2001
  • High-cell-density cultivation of Ralstonia eutopha KHB 8862 by fed-batch fermentation in a 200 l pilot plant was carried out for the mass production of poly(3-hydroxybutyrate) (PHB). After 80 h of cultivation, the dry cell weight (DCW), PHB concentration, and PHB yield from fructose syrup reached 168 g/l, 74%DCW, and 0.27 (w/w), respectively, resulting in a productivity of 1.6 g of PHB/L/h. Based on these results, the PHB production cost from bacterial fermentation was analyzed and economic evaluation was performed. In the case of new investment being implemented or not, the production cost of PHB was US$ 3.15/kg and US$ 2.41/kg, respectively. PHB productivity and PHB yield on a carbon substrate were both important factors to be optimized. The increase of PHB yield on a carbon sources significantly decreased the PHB production cost but the increase in productivity had a relatively slight effect on the decrease in PHB production cost because the cost of carbon sources (37%) for PHB was larger in proportion to total cost than the depreciation cost (17%). These results suggest that the increased PHB yield from carbon sources and the development of new cheaper substrates would be more effective in decreasing PHB production cost than the increase in productivity. It was demonstrated that PHB is not in competition with consumable plastics such as PET in present market. Therefore, it is essential to lower production cost to be used as a bulk product and desirable to develop new application fields for PHB such as biomedical and cosmeceuticals.

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Dynamic Studies on the Process of the Biological Denitrification 1. Variation of Bacterial Flora in the Waste Water Treatment of Fish Meat Paste Plant (생물학적 탈질공정에 관한 동력학적 연구 1. 연제품공장 폐수처리시의 세균Flora의 변동)

  • SHIN Suk U
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.17 no.5
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    • pp.398-404
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    • 1984
  • This study was attempted to investigate variation of the bacterial flora in waste water treatment of fish meat paste plant by batch and continuous culture. The results of the experiment are as follows : 1. The removal rate of BOD in waste water treatment by activated sludge of continuous culture was above $90\%$. 2. In the process of nitric acidification of protein waste water, $NH_4-N\;and\;NO_2-N$ increased untill the lapse of 48 hours from culture, but $NO_3-N$ showed little change. 3. In activated sludge obtained from acclimation by batch culture for 10 days, bacteria good in capacity of nitric acidification were not appeared. 4. Among 120 strains of isolated bacteria, the most predominantly appeared bacterial flora were Enterobacteriaceae ($28\%$) and Pseudomonas spp. ($25\%$), In the latter term of aeration during which ammonia originates in abundance, Pseudomonas spp. was decreased but Enterobarteriaceae was increased. 5. Fifty percent of the isolated strains were able to grow in $0\%,\;3\%$ NaCl and $75\%$ artificial sea water, Therefore, it is suggested that sea water can be used as dilution water instead of tap water during the treatment of waste water.

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Studies on the Biological Treatment of Waste Water from Acetaldehyde Plant (아세트 알데히드(특수산업) 폐수의 생물학적 처리)

  • 정기택;서승교;송형익;박임동;방광웅
    • Korean Journal of Microbiology
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    • v.25 no.4
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    • pp.333-338
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    • 1987
  • In order to establish the biological treatment system which can be used for treatment of waste aster from acetaldehyde plant, it was investigated optimum nutrient requirements and growth conditions by mixed culture of Micrococcus roseus AW-6, Micrococcus luteus AW-22, Microbacterium lacticum AW-38 and Microbacterium laevaniformans AW-41 as well as the effect of coagulants and neutralization reagents. Also, it was carried out the continuous culture as well as batch culture to treat the waste water by mixed culture of these strains. The COD removal rate was reached to maximum state for 96hrs culture at pH7.0 and $30^{\circ}C$ NaOH as the neutralization reagents was the most effective, but the coagulants had no effect on the COD remonal rate and the optimum dilution times for treatment were 10 fold. The COD removal rate was also increased by supplimenting 200 ppm $NH_{2}NO_{3}$, 50 ppm $KH_{2}PO_{4}$, 15 ppm $CaCl_{2}$ and 1 ppm $MgSO_{4} \cdot 7H_{2}O $ as additional nutrients. The removal rate coefficient $K_{1}$ on the batch culture was $4.5\times 10^{-6}$, and the detention time for BOD removal rate of 85% was approximately 45hrs. The COD of waste water was reduced to 15% of its initial value by the continuous culture. The COD and BOD of the effluents were to be about 60 ppm and 40 ppm, respectively, and final pH was 7.0.

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Production of Single-Cell Protein on Petroleum Hydrocarbon Part 7. Growth Conditions of Mixed Cultures in Pilot Plant (석유탄화수소를 이용한 단세포단백질의 생산에 관한 연구 제 7 보 시험공장에서 혼합배양균주의 생육조건)

  • Pyun, Yu-Ryang;Mheen, Tae-Ick;Kwon, Tai-Wan
    • Korean Journal of Food Science and Technology
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    • v.6 no.4
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    • pp.231-240
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    • 1974
  • The growth of a mixed yeast culture consisting of Canda tropicalis var. KIST 76 and Tricosporon cutaneum KIST 76-H was compared with that of pure cultures under pilot plant conditions. The mixed culture was judged stable based on the nearly constant ratio of the two organisms at the completion of fermentation. We obtained higher cell yields, protein content and productivity in the mixed culture on n-paraffin than the pure culture of C. tropicalis var. KIST 76. T. cutaneum KIST 76-H did not grow on n-paraffin medium. With the batch cultivation of mixed organisms on n-paraffin, the specific growth rates during the exponential growth phase were 0.24-0.33 $hr^{-1};$ cell yields were 96-106% and productivities were 2.9-3.6g/l. hr. The cells obtained contained 55-58% crude protein and 5.5-6.3% lipid. The critical value of dissolved oxygen concentration Ccrit. and saturation constant, km, are approximately 1.5 ppm and 0.228 ppm respectively. Also we established the optimal conditions for the mixed culture in batch fermentation.

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Investigation of the Rice Plant Transfer and the Leaching Characteristics of Copper and Lead for the Stabilization Process with a Pilot Scale Test (논토양 안정화 현장 실증 시험을 통한 납, 구리의 용출 저감 및 벼로의 식물전이 특성 규명)

  • Lee, Ha-Jung;Lee, Min-Hee
    • Economic and Environmental Geology
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    • v.45 no.3
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    • pp.255-264
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    • 2012
  • The stabilization using limestone ($CaCO_3$) and steel making slag as the immobilization amendments for Cu and Pb contaminated farmland soils was investigated by batch tests, continuous column experiments and the pilot scale feasibility study with 4 testing grounds at the contaminated site. From the results of batch experiment, the amendment with the mixture of 3% of limestone and 2% of steel making slag reduced more than 85% of Cu and Pb compared with the soil without amendment. The acryl column (1 m in length and 15 cm in diameter) equipped with valves, tubes and a sprinkler was used for the continuous column experiments. Without the amendment, the Pb concentration of the leachate from the column maintained higher than 0.1 mg/L (groundwater tolerance limit). However, the amendment with 3% limestone and 2% steel making slag reduced more than 60% of Pb leaching concentration within 1 year and the Pb concentration of leachate maintained below 0.04 mg/L. For the testing ground without the amendment, the Pb and Cu concentrations of soil water after 60 days incubation were 0.38 mg/L and 0.69 mg/l, respectively, suggesting that the continuous leaching of Cu and Pb may occur from the site. For the testing ground amended with mixture of 3% of limestone + 2% of steel making slag, no water soluble Pb and Cu were detected after 20 days incubation. For all testing grounds, the ratio of Pb and Cu transfer to plant showed as following: root > leaves(including stem) > rice grain. The amendment with limestone and steel making slag reduced more than 75% Pb and Cu transfer to plant comparing with no amendment. The results of this study showed that the amendment with mixture of limestone and steel making slag decreases not only the leaching of heavy metals but also the plant transfer from the soil.

Assessment of Aerobic Stabilized Waste Sludge as Liquid Fertilizer and Its Safety (슬러지 액비의 비효효과 및 안전성 평가)

  • Lee, Young-Ok;Hwang, Jin-Gyu;Hwang, Eung-Ju
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.3
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    • pp.314-322
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    • 2008
  • This study was carried out to assess aerobic stabilized waste sludge as liquid fertilizer for the growth of cucumber, cabbage and chrysanthemum. Sludge was pretreated with NaOH(40 meq/L) at 40$^{\circ}C$ for 330 min. The number of fecal coliforms in batch test sludge fertilizer was more efficiently reduced than those in continuous one, maybe due to longer SRT. All produced fertilizer belonged to class B according to US EPA requirement at least. Among 6 heavy metals regulated in Korea, As, Cd and Hg were not detectable in plant amended with fertilizer whereas the concentration of Cr, Cu and Pb in plant was less than 10 mg/kg dw. However, Zn and Ni, which were restricted in other country, but not in Korea, were detected in most amount of 118 mg/kg and 15.7 mg/kg, respectively. Furthermore, based on dry weight of plant, digested sludge(5.4 mg, dw) functioned as better fertilizer rather than activated sludge (4.3 mg, dw), much more fertile when those sludge was pretreated(1.24 mg, dw) compared to untreated one(1.12 mg, dw). But its fertility was 60$\sim$80% of commercial fertilizer and accumulation of Zn, Ti and Cr in plant was founded. Therefore, it could be concluded that sludge-fertilizer can be used for flower unlimitedly, but for edible plant limitedly as additive fertilizer.

A Structured Growth Model of Scutellaria baicalensis G. Plant Cell (Scutellaria baicalensis G. 식물 세포의 구조적 성장 모델)

  • 최정우;조진만;이정건;이원홍;김익환;박영훈
    • KSBB Journal
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    • v.13 no.3
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    • pp.251-258
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    • 1998
  • A structured kinetic model is proposed to describe cell growth and secondary metabolite, flavone glycosides, synthesis in batch suspension culture of Scutellaria baicalensis G. The model has been developed by representing the physiological state of cell described as the activity and viability which can be estimated based on the culture fluorescence. In the model, three type of cells are considered; active-viable, nonactive-viable and dead cells. Viable cell weight could be determined based on the relative fluorescence intensity. The flavone glycosides could be produced by both active-viable and non-active viable cells with a different production rate. And the model includes the cell expansion due to glucose concentration and death phase which accounts for the release of intracellular secondary metabolite into medium. Dependent variables include substrate concentration(glucose), cell mass(dry cell weight and fresh cell weight), product concentration(flavone glycosides), activity and viability. Satisfactory agreement between the model and experimental data is obtained from shake flask culture of Scutellaria baicalensis G. The proposed model can predict the cell growth and flavone glycosides synthesis as well as intermediate materials.

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Effect of activated carbon on bloating properties of artificial lightweight aggregates containing coal reject ash and bottom ash (석탄 잔사회 및 바닥재가 포함된 인공경량골재의 발포특성에 미치는 활성탄소의 영향)

  • Kang, Min A;Kang, Seunggu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.4
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    • pp.201-206
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    • 2013
  • The coal bottom ash and reject ash discharged from a coal-fired power plant are difficult to recycle so most of them are mainly landfill-disposed. In this study, the artificial aggregate were produced using reject ash, bottom ash and dredged soil emitted from the coal-fired power plant in Korea and the effect of experimental factors on the bloating behavior and the properties of the aggregates were analyzed. In particular, a lot of unburned carbon in the reject ash was removed by calcination and the activated carbon was added to batch powders then the dependence of those process upon bloating properties of artificial aggregate were investigated. For this purpose, the specific gravity and water absorption values of artificial aggregates were investigated in conjunction with microstructural observations. This study could contribute to increase the recycling rate of the reject ash.