• Title/Summary/Keyword: Ball powder

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Formation of Nanocrystalline Ferrite by Planetary Ball Milling in a Low Carbon Steel (저탄소강에서 Planetary 볼밀링에 의한 나노결정 페라이트의 형성)

  • Lee, Hye Jung;Lee, Sang Woo;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.1
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    • pp.29-40
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    • 2005
  • Formation of nanocrystalline ferrite was investigated using milled powders obtained by planetary ball milling of chips, which were made by high speed mechanical cutting of a low carbon steel(0.15%C-1.1%Mn-0.01%Ti). After 4 hour milling the chips were changed to powders of $50{\mu}m$ in average size, and with increasing milling time the powders were refined to about $3{\mu}m$ for 128 hour and showed more equiaxed shapes. Nanocrystalline(nc) region appeared in the surfaces of powders milled for 1 hour, and the 4 hour milled powders were almost filled with nc region. Hardness of nc region was much higher than that of work-hardened(WH) region. With increasing milling time, ferrite and cementite in pearlite were severely deformed and lamellar spacing was decreased, and then cementites began to disappear after 4 hour milling due to dissolution into ferrite. Deformation bands formed in lightly work-hardened region showed large width and similar crystallographic orientations. Spacing of deformation bands was decreased with deformation and the layered microstructure consisting of narrow deformation bands subdivided into variously oriented small grains was formed by more deformation, and eventually this structure seemed to be evolved to the nc structure by further deformation. It is also conjectured the growth of nc ferrite grains occurred through the coalescence of nanocrystalline ferrites rather than the nucleation and growth of recrystallized grains.

Preparation and characteristics of modified Ni/YSZ cermet for high temperature electrolysis (고온 수전해 전극용 modified Ni/YSZ cermet 제조 및 전극특성)

  • Chae, Ui-Seok;Park, Geun-Man;Hong, Hyeon-Seon;Choo, Soo-Tae;Yun, Yongseung
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.2
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    • pp.98-107
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by dry or wet mechanical alloying methods. The Ni/YSZ composit particle was directly fabricated from the ball milling of Ni and YSZ powder or obtained from the reduction of NiO/YSZ particle after the ball milling of NiO and YSZ. In the case of the NiO/YSZ composite particle, the dry milling increased the average particle size whereas the wet milling decreased the size. The dry milling showed that fine YSZ particles were distributed over large Ni surfaces while Ni and YSZ particles similar in size were well mixed in the wet milling method. These features were the same in the Ni/YSZ composite particle prepared from Ni and YSZ powders. The electrical conductivity of the wet-milled Ni/YSZ cermet showed the highest value of $2{\times}10^2S/cm$ among the specimens and this value was increased to $1.4\times10^4S/cm$ after the sintering at $900^\circ{C}$ for 1 h.

Tensile Strength Variation of Binary Tablets Produced by Planetary Ball Milling (유성볼밀링으로 제조한 2성분 정제의 인장강도 변화)

  • Sim, Chol-Ho
    • Journal of Pharmaceutical Investigation
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    • v.38 no.1
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    • pp.1-8
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    • 2008
  • Planetary ball mill was used to decrease and control the particle size of excipients. The effects of the weight of sample and the revolution number of mill, and grinding time on the particle size of the ground sample were analyzed by response surface methodology. The optimum conditions for the milling of microcrystalline cellulose were 38.82 g of the weight of sample and 259 rpm of the revolution number of mill, and 45 minutes of grinding time. The predicted value of the particle size at the these conditions was $19.02{\mu}m$, of which the experimental value at the similar conditions was $18.68{\mu}m$. The tensile strength of tablets of single-component powders, such as microcrystalline cellulose, hydroxypropylmethyl cellulose and starch, binary mixtures and ground binary mixtures of these powder were measured at various relative densities. It was found that the logarithm of the tensile strength of the tablets was proportional to the relative density. A simple model, based upon Ryshkewitch-Duckworth equation that was originally proposed for porous materials, has been developed in order to predict the relationship between the tensile strength and relative density of ground binary tablets based on the properties of the constituent single-component powders. The validity of the model has been verified with experimental results for ground binary mixtures. It has demonstrated that this model can well predict the tensile strength of ground binary mixtures based upon the properties of single-component powders, such as true density, and the compositions. When the tensile strength of the mixture of microcrystalline cellulose hydroxypropylmethyl cellulose (90:10) and the ground mixture of them were compared, the tensile strength of the ground mixture decreased widely from 45.3 to 5.6% compared to the mixture in case the relative density of tablets was in the range of $0.7{\sim}0.9$. When the tensile strength of the mixture of microcrystalline cellulose starch (80:20) and the ground mixture of them were compared, the tensile strength of the ground mixture decreased widely from 31.0 to 11.6% compared to the mixture in case the relative density of tablets was in the range of $0.7{\sim}0.9$.

The studies on synthesis of aluminum oxide and boron oxide co-doped zinc oxide(AZOB) powder by spray pyrolysis (분무열분해법(Spray Pyrolysis)에 의한 알루미늄 산화물과 보론 산화물이 함께 도핑된 산화아연(AZOB: $Al_2O_3$ and $B_2O_3$ Co-doped Zinc Oxide)의 분말 제조에 대한 연구)

  • Kim, Sang Hern
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.4
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    • pp.731-739
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    • 2014
  • Aluminum and boron co-doped zinc-oxide(AZOB) powders as transparent conducting oxide(TCO) were prepared by spray pyrolysis at $900^{\circ}C$. The micron-sized AZOB particles were prepared by spray pyrolysis from aqueous precursor solutions for aluminium, boron, and zinc. The micron-sized AZOB particle after the spray pyrloysis underwent post-heat treatment at $700^{\circ}C$ for 2 hours and it was changed fully to nano-sized AZOB particle by ball milling for 24 hours. The size of primary AZOB particle by Debye-Scherrer Equation and surface resistance of AZOB pellet were measured.

The Structural and Optical Properties of ZnO : $Al_{2}O_{3}$ Compound by Reaction Sintering (Reaction Sintering에 의한 ZnO : $Al_{2}O_{3}$ 합성물의 구조 및 광학적 특성)

  • Kang, Byeong-Mo;Park, Gye-Choon;Yoo, Yong-Tek
    • Journal of Sensor Science and Technology
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    • v.7 no.3
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    • pp.218-224
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    • 1998
  • 2nO and $Al_{2}O_{3}$ powder were weighed in 1 : 1 mole ratio and ball-milled in ethanol for 3 h. Dried mixture were pressed and then sintered at $900^{\circ}C{\sim}1200^{\circ}C$ for 3 h in vacuum($3{\times}10^{-5}$ Torr). According to XRD, remnant ZnO and $Al_{2}O_{3}$ not converted to $ZnAl_{2}O_{4}$ were observed up to $1100^{\circ}C$, which were completely changed to$ZnAl_{2}O_{4}$ ternary compound at $1200^{\circ}C$. Optical bandgap is calculated at 4.75 eV. With increasing sintering temperature, PL spectrums shifted to shorter wavelengths and are appeared 430nm at $1200^{\circ}C$.

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A Study of Synthesis of NiCuZn-Ferrite Sintering in Low Temperature by Metal Nitrates and its Electromagnetic Property

  • Kim, Chul Won;Koh, Jae Gui
    • Journal of Magnetics
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    • v.7 no.2
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    • pp.29-39
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    • 2002
  • The initial NiCuZn synthetic ferrite were acquired from thermally decomposing the metal nitrates $Fe(NO_3)_39H_2O, Zn(NO_3)_26H_2O, Ni(NO_3)_26H_2O, and Cu(NO_3)_23H_2O$ at $150^circ{C}$ for 24 hours, and then we calcined the synthetic powder at $500^circ{C}$, pulverized each of those for 3, 6, 9, 12, and 15 hours in a steel ball mill, sintered each at $700^circ{C}$ to $1,000^circ{C}$ for 1 hour, and thus studied their microstructures and electromagnetic properties. We could make the initial specimens chemically bonded in liquidity at a low-temperature $150^circ{C}$, by using the low melting points less than $200^circ{C}$ of the metal nitrates instead of the mechanical ball-mill pulverization, then narrow a distance between the particles into a molecular one, and thus lower the reaction point of sintering by at least $200^circ{C}$ to $300^circ{C}$. Their initial permeability was 50 to 400 and their maximum magnetic induction density and coercive force, 2,400 G and 0.3 Oe to 0.5 Oe respectively, which was similar to those of NiZnCu ferrite synthesized in the conventional process. In the graph of initial permeability by frequencies, a $180^circ{C}$ rotation of the magnetic domains which appears in a broad band of micro-wave before and after the resonance frequency, could be perceived.

Effects of F-treatment on the Degradation of $Mg_2$Ni type Hydrogen Storage Alloy Electrode ($Mg_2$Ni계 수소저장합금전극의 퇴화거동에 미치는 불화 처리 영향)

  • Kim, Jun-Seong;Choe, Jae-Ung;Lee, Chang-Rae;Gang, Seong-Gun
    • Korean Journal of Materials Research
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    • v.11 no.4
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    • pp.294-299
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    • 2001
  • Effects of the surface fluorination on the electrochemical charge-discharge properties of $Mg_2$Ni electrode in Ni-MH batteries fabricated by mechanical alloying were investigated. After 20h ball milling, Mg and Ni powder formed nanocrystalline $Mg_2$Ni. Discharge capacity of this alloy increased greatly at first one cycle, but due to the formation of Mg(OH)$_2$ passive layer, it showed a rapid degradation in alkaline solution within 10cyc1es. In case of 6N KOH +xN KF electrolyte (x = 0.5, 1, 2), a continuous and stable fluorinated layer formed by adding excess F$^{[-10]}$ ion, increased durability of $Mg_2$Ni electrode greatly and high rate discharge capability(90-100mAh/g). 2N KF addition led to the highest durability of all tested here. The reason of the improvement is due to thin MgF$_2$, which can prevent the $Mg_2$Ni electrode from forming Mg(OH)$_2$layer that is the main cause of degradation.

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Synthesis of SnSb alloys using high energy ball-miiling and its lithium electrochemical behavior (고에너지 볼밀을 이용한 SnSb 합금 분말 제조와 리튬 전기화학적 특성)

  • Kim, Dae Kyung;Lee, Hyukjae
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.5
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    • pp.191-198
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    • 2018
  • SnSb alloy powders with excess Sn or Sb are fabricated by the high energy ball-milling of pure Sn and Sb powders with different Sn/Sb molar ratios, and then their material properties and lithium electrochemical performances are investigated. It is revealed by X-ray diffraction that SnSb alloys are successfully synthesized, and the powder size is decreased via ball-milling. Charge-discharge test using a coin-cell shows that the best result, in terms of the cyclability and the capacity after 50 cycles, comes from the electrode composed of Sn : Sb = 4 : 6, i.e. the capacity of $580mAh\;g^{-1}$ after 50 cycles. When the electrode is composed of Sn : Sb = 3 : 7, however, the capacity is noticeably decreased by the restrained Sn reaction with Li-ion. The pure SnSb alloy powders (Sn : Sb = 5 : 5) results in the second best performance. In the case of Sn-rich SnSb alloys, the initial capacity is relatively high, but the capacity is quickly fading after 20 cycles.

Reflow Behavior and Board Level BGA Solder Joint Properties of Epoxy Curable No-clean SAC305 Solder Paste (에폭시 경화형 무세정 SAC305 솔더 페이스트의 리플로우 공정성과 보드레벨 BGA 솔더 접합부 특성)

  • Choi, Han;Lee, So-Jeong;Ko, Yong-Ho;Bang, Jung-Hwan;Kim, Jun-Ki
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.1
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    • pp.69-74
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    • 2015
  • With difficulties during the cleaning of reflow flux residues due to the decrease of the part size and interconnection pitch in the advanced electronic devices, the need for the no-clean solder paste is increasing. In this study, an epoxy curable solder paste was made with SAC305 solder powder and the curable flux of which the main ingredient is epoxy resin and its reflow solderability, flux residue corrosivity and solder joint mechanical properties was investigated with comparison to the commercial rosin type solder paste. The fillet shape of the cured product around the reflowed solder joint revealed that the curing reaction occurred following the fluxing reaction and solder joint formation. The copper plate solderability test result also revealed that the wettability of the epoxy curable solder paste was comparable to those of the commercial rosin type solder pastes. In the highly accelerated temperature and humidity test, the cured product residue of the curable solder paste showed no corrosion of copper plate. From FT-IR analysis, it was considered to be resulted from the formation of tight bond through epoxy curing reaction. Ball shear, ball pull and die shear tests revealed that the adhesive bonding was formed with the solder surface and the increase of die shear strength of about 15~40% was achieved. It was considered that the epoxy curable solder paste could contribute to the improvement of the package reliability as well as the removal of the flux residue cleaning process.

Soft X-ray Synchrotron-Radiation Spectroscopy Study of Half-metallic Mn3Ga Heusler Alloy (반쪽 금속 호이슬러 화합물 Mn3Ga의 연 X선 방사광 분광 연구)

  • Seong, Seungho;Lee, Eunsook;Kim, Hyun Woo;Kim, D.H.;Kang, J.S.;Venkatesan, M.;Coey, J.M.D.
    • Journal of the Korean Magnetics Society
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    • v.26 no.6
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    • pp.185-189
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    • 2016
  • By employing photoemission spectroscopy (PES) and soft X-ray absorption spectroscopy (XAS), the electronic structure of the candidate half-metallic antiferromagnet of $Mn_3Ga$ Heusler compound has been investigated. We have studied two ball-milled $Mn_3Ga$ powder samples, one after annealing and the other without annealing, respectively. Based on the Mn 2p XAS study, we have found that Mn ions are nearly divalent in $Mn_3Ga$ and that the Mn ions having the locally octahedral symmetry and those having the locally tetrahedral symmetry are both present in $Mn_3Ga$. We have found relatively good agreement between the measured valence-band PES spectrum of $Mn_3Ga$ and the calculated density of states, which is in agreement with the half-metallic electronic structure of $Mn_3Ga$.