• Title/Summary/Keyword: Ball expansion

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A Study on Structure of Support Ball Screw and Arrangement of Combined Bearing (볼나사 지지 구조와 베어링 조합 배열에 관한 연구)

  • 홍성오;정성택;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.51-56
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    • 2002
  • In order to achieve high precision machine tools, Performance enhancement of feed drive systems is required. One of the important technical issues is how to decrease thermal expansion of ball screw in proportion to the increase of machining speed. When measuring force of stretch of ball screw, since not only actual expansion and the value of bending have to be considered, it is impossible to define the exact value of expansion. In addition, support bearings of ball screw gain considerable force in axial direction. It also generates thermal expansion on the ball screw, and deteriorates the performances of the hearings. In conclusion, it is impossible to give the pretension enough to absorb all the elongation due to thermal expansion generated during machine is running. If given bed column and saddle are all bent to chance machine accuracy, and the support bearings of ball screw is damaged.

A Study on Control of the Thermal Expansion for Ball Screw of CNC Machin Tools (CNC 공작기계용 볼스크류의 열팽창 억제에 관한 연구)

  • 전언찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.73-78
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    • 1998
  • In this paper, we have studied about the thermal expansion of the ball screw used for the CNC machine tools. The hollow ball type is used for the ball screw. We have compared the conventional cooling system and function with the improved cooling system and function which is developed the path providing cooling oil in hollow ball screw. That is the temperature variation and positioning accuracy are analyzed of the ball screw. We have obtained the following results through this experiment. 1) The improved cooling system of the hollow ball screw for CNC machine tools was developed 2) The improved cooling system of the hollow ball screw has a large effectiveness on restraining the thermal expansion of the ball screw. 3) The positioning accuracy of the ball screw was improved about 2~4$\mu$m using temperature -controlled cooling oil.

A Study on Improvement of Accuracy of Positioning Induced Thermal Deformation of the Ball Screw in CNC Lathe (CNC 선반에서 볼 나사 열변형에 따른 위치결정 정도 개선에 관한 연구)

  • 홍성오
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.45-51
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    • 1999
  • Thermal expansion of the ball screw can directly affect the accuracy of positioning along the travel axis in the semi-closed loop type CNC Lathe. In this paper, use of MACRO variables can make the thermal displacement of the ball screw estimated. Also, the estimated displacements of the ball screw are controlled by calculating the interval of pitch error rate in the Numerical Control(NC). Under the constant operating conditions, the thermal expansion of the ball screw was measured to confirm the effectiveness of the compensation method in the CNC Lathe. By using this method the results show that the thermal displacement of the ball screw could be reduced to 20% compared with ordinary method.

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Thermal Expansion Analysis of the Ball Screw System by Finite Difference Methods (유한차분법을 이용한 볼스크류 시스템의 열팽창 해석)

  • Jeong, Seong-Jong;Park, Jeong-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.44-57
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    • 1992
  • Ball screw systems have been used for positioning elements of machine tools and precision tables. In order to maintain the high rigidity and accuracy, a certain amount of preload is applied between the nut and the screw of ball screw systems. However, large amount of the preload oncreases the frictional heat. The temperature rises remarkably at the high speed motion, and the thermal expansion degrades the positioning accuracy. In this paper, a finite difference method is applied to analyse temperature distributions and thermal expansions of the ball screw system according to preload conditions and rotational speeds. Some simulation results show that the developed methodology is appropriate to study the thermal expansion characteristics of ball screw systems.

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A Study on Improvement of Repeatability induced Thermal deformation of the ball screw (볼나사 열변형에 따른 반복정밀도 개선에 관한 연구)

  • 조규재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.31-36
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    • 1997
  • Thermal expansion of the ball screw in semi-closed loop type CNC Lathe directly affects the position precision along the travel axis. In this paper, the thermal displacement of the ball screw is estimated by using macro variables. The estimated displacements of the ball screw are managed by calculating the interval of pitch error rate in the NC. The thermal behaviour of the ball screw of the CNC Lathe, under the constant operating conditions, was measured to examine the effectiveness of this compensation method. The results showed that thermal displacement of the ball screw could be maintained its accuracy better than 6${\mu}{\textrm}{m}$ while applying this method.

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유한차분법을 이용한 볼스크류 시스템의 열팽창 해석

  • 박정균;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.101-104
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    • 1991
  • Bal1 screw systems has been used for positioning elements of machine tools. In order to maintain high rigidity and accuracy, preload is applied between nut and screw. However, large amount of preload increases frictional heat. Temperature rises remarkably at high speed notion, Thermal expansion degrades positioning accuracy, In this paper, finite differance method is applied to compute temperature distributions and thermal expansions of ball screw systems according to preload condition and rotational steed. Some simulation results show that the developed methodology is good to study thermal expansion of ball screw systems.

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A Study of Compensatio of Thermal Displacement of the Ball Screw in CNC Lathe (CNC 선반에서 BALL ACREW의 열변위 보정에 관한 연구)

  • 홍성오;김병철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.181-186
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    • 1993
  • Thermal expansion of ball screw in the semi-closed loop type CNC LATHE introduces positioning errors directly along the travelling the axis. In this paper the thermal displacements of the ball screw were estimated by using macro variable. The estimated displacements of the ball screw were given to the ball screw of the CNC LATHE under the constant driving conditions were measured to examine the effectiveness of the compensation method. The results showed that thermal displacements of the ball screw could be maintained less then 6 .mu.m positioning accaracy while using this compensation.

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Reliability Estimation of Ball Grid Array 63Sn-37Pb Solder Joint (Ball Grid Array 63Sn-37Pb Solder joint 의 건전성 평가)

  • 명노훈;이억섭;김동혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.630-633
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    • 2004
  • Generally, component and FR-4 board are connected by solder joint. Because material properties of components and FR-4 board are different, component and FR-4 board show different coefficients of thermal expansion (CTE) and thus strains in component and board are different when they are heated. That is, the differences in CTE of component and FR-4 board cause the dissimilarity in shear strain and BGA solder joint s failure. The first order Taylor series expansion of the limit state function incorporating with thermal fatigue models is used in order to estimate the failure probability of solder joints under heated condition. A model based on plastic-strain rate such as the Coffin-Manson Fatigue Model is utilized in this study. The effects of random variables such as frequency, maximum temperature, and temperature variations on the failure probability of the BGA solder joint are systematically investigated by using a failure probability model with the first order reliability method(FORM).

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Expansion of a Fire-Ball and Subsequent Shock-Wave Propagation due to Underwater TNT Explosion (해저에서 TNT 폭발에 의한 파이어볼의 팽창과 이에 따른 충격파 전파)

  • Kwak, Ho-Young;Kang, Ki-Moon;Ko, Il-Gon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.7
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    • pp.677-683
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    • 2011
  • Until now, several empirical models for assessing the damage due to TNT explosions have been proposed. A set of analytical solutions for the time-dependent radius of an expanding fire-ball after detonation of TNT was obtained by solving the continuity, Euler (momentum), and energy equations with a "polytrope" assumption at the fire-ball center. The shock waves developed from the rapid expansion of a fire-ball under water were obtained by using the KirkwoodBBethe hypothesis. The calculated period of bubble oscillation and the maximum radius of the bubble resulting from the fire-ball due to a violent underwater TNT explosion were in good agreement with the experimental data.