• Title/Summary/Keyword: Ball control

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THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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A Study on the Improvement of Noise Performance by Optimizing Machining Process Parameters on Ball Screw (가공최적화를 통한 볼 스크류의 소음성능 향상에 관한 연구)

  • Xu, Zhezhu;Choi, Jong-Hun;Kim, Hyun-Ku;Shin, Joong-Ho;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.54-61
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    • 2011
  • Ball screw systems are largely used in industry for motion control and motor applications. But the problem of noise, which really perplexes us, is highly correlated with the quality in ball screw systems all the way. In this paper, machining process parameters were evaluated in respects of technique, business, produce and quality to verify which impact influences the noise most. In order to adjust and compare, two comparison groups were set with the present parameters bench mark. Different ball screws were produced as specimens for the noise tests. Through comparing the noise performance of different parameters in the machining process respectively, a group of optimized machining process parameters were obtained. Another noise test was proceeded to know how noise performance was improved by optimizing the machining process parameters. At last, surface roughness tests have been done to know how surface roughness improved by optimization. The improvement of surface roughness is the main factor influences the noise performances.

A Study on the Sliding Ball Joint of Parallel Kinematic Mechanism (병렬 운동 기구의 미끄럼 볼 조인트 개발에 관한 연구)

  • Yoo, Dae-Won;Lee, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.982-989
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    • 2009
  • Parallel Kinematic Mechanism (PKM) is a device to perform the various motion in three-dimensional space and it calls for six degree of freedom. For example, Parallel Kinematic Mechanism is applied to machine tools, medical equipments, MEMS, virtual reality devices and flight motion simulators. Recently, many companies have tried to develop new Parallel Kinematic Mechanism in order to improve the cycle time and the precisional tolerance. Parallel Kinematic Mechanism uses general universal joint and spherical joint, but such joints have accumulated tolerance problems. Therefore, it causes position control problem and dramatically life time reduction. This paper focused on the rolling element to improve sliding precision in new sliding ball joint development. Before the final design and production, it was confirmed that new sliding ball joint held a higher load and a good geometrical structure. FEM analysis showed a favorable agreement with tensile and compressive testing results by universal testing machine. In conclusions, a new sliding ball joint has been developed to solve a problem of accumulated tolerance and verified using tensile and compressive testing as well as FEM analysis.

Performance Study of Supersonic Nozzle with Asymmetric Entrance Shape (유입부 비대칭 노즐의 성능연구)

  • Lee Ji-Hyung;Kim Joug-Keun;Lee Do-Hyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.40-45
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    • 2005
  • Techniques used for throcket motors are mainly classified as fixed nozzles with mechanical exhaust jet interferences on the expansion region (such as jet tabs and jet vanes) and movable nozzles(such as ball&socket md flexible seal). Using the numerical analysis and the cold-flow test, this paper evaluates the performance of supersonic nozzle for asymmetric entrance shape at tilted position of ball&socket nozzle. Numerical results show that the asymmetric effects in the flow fields are gradually diminished up to the nozzle throat and are not noticeable downstream of the nozzle throat. Although the calculated thrust and the lateral force are less than those of cold-flow test, two results show a flirty good agreement.

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Development of Heat System for Productivity Improvement of Ball Press Pushing up Equipment (볼 프레스 압입장치의 생산성 향상을 위한 예열시스템 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.11
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    • pp.1101-1106
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    • 2016
  • In this thesis, I developed a ball press pushing up equipment to solve the defect that occurs when the ball is inserted to the auto transmission. The ball press pushing up equipment is composed of heating device, thermostat which controls the heating device and the automated insertion device which helps to enhance mass production. This development contributes to quality improvement of domestic automobile production auto transmission part, and also contribute to cost reduction and sales increase for corporations.

A Study on the Feed Rate Optimization of a Ball Screw Feed Drive System for Minimum Vibrations (볼스크류 이송계의 진동 최소화를 위한 이송속도 최적화)

  • Choi, Young-Hyu;Hong, Jin-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.962-966
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    • 2004
  • Ball screw feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modern machine tools require high speed and high precision and drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slide system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a ball screw, for its minimum vibrations. Firstly, a 6-degree-of-freedom lumped parameter model was proposed for the vibration analysis of a ball screw driven machine tool feed drive system. Next, a feed rate optimization of the feed slide was carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile having finite jerk. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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Ball Velocity Changes Depending on the Different Linear Momentum of Putter Head during the Putting Strokes (퍼팅 스트로크에서 퍼터의 선 운동량 크기에 따른 볼의 이동 속도 변화에 관한 연구)

  • Park, Jin
    • Korean Journal of Applied Biomechanics
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    • v.17 no.4
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    • pp.83-88
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    • 2007
  • The purpose of this study was to investigate the ball velocity changes depending on the different linear momentum of putter head. For this study, two different moving conditions(25cm free fall and 35cm free fall) of putter head were set. And two different types of ground conditions were used which are artificial grass green($180cm{\times}600cm{\times}1cm$) and glass green($40cm{\times}130cm{\times}1cm$). Movements of putter head and ball were recorded with 2 HD video cameras(60 Hz, 1/500s shutter speed). Small size control object($18.5cm{\times}18.5cm{\times}78.5cm$) was used in this study. Ball and putter head velocities were calculated by the First Central Difference Method(Hamill & Knutzen, 1995). Linear momentum of ball and putter head were calculated with mass and its velocities. Before impact, the velocity of the putter head of 35cm free fall was about 30% greater than that of the putter head of 25cm free fall. Linear momentum of putter head of 35cm free fall was about 0.355-0.364kg m/s and 25cm free fall was 0.251 kg m/s. After impact, putter head lost its linear momentum about 14-19% and adjusting time of putter head after impact would be 0.1 second. After 0.1 second, putter moved the route same as before impact. Maximum ball velocities were appeared 0.08s-0.10s after impact no matter what the ground conditions are. Ball velocities struck by 35cm free fall were 30 % faster than 25cm free fall. Linear momentum of ball struck by putter head was greater than that of expected amount because the moving ball has translational energy and rotational energy. Future study must treat three things. One is ball must struck by the different putters with different materials. Another is two-piece ball and three-piece ball should be used for the same condition studies. The other is height of center of rotation of club should be changed. In this study, the height of center of rotation of club head is 71cm from the ground. But recently many golfers used the long putter. Therefore next study should apply the different height of center of rotation of club head.

제어 응용에 있어서 CORBA, DCOM 및 TSPACE의 시간 특성 연구

  • 박홍성;강원준;김형육;김경식;강정모
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.548-548
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    • 2000
  • This paper measures and compares time delays between CORBA, DCOM, TSpaces Objects designed for distributed control systems. To compare time delay for each object, this paper implements the ball and beam control system. And the reasons of delay have been studied.

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Investigation of the semi-active electromagnetic damper

  • Montazeri-Gh, Morteza;Kavianipour, Omid
    • Smart Structures and Systems
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    • v.13 no.3
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    • pp.419-434
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    • 2014
  • In this paper, the electromagnetic damper (EMD), which is composed of a permanent-magnet rotary DC motor, a ball screw and a nut, is considered to be analyzed as a semi-active damper. The main objective pursued in the paper is to study the two degrees of freedom (DOF) model of the semi-active electromagnetic suspension system (SAEMSS) performance and energy regeneration controlled by on-off and continuous damping control strategies. The nonlinear equations of the SAEMSS must therefore be extracted. The effects of the EMD characteristics on ride comfort, handling performance and road holding for the passive electromagnetic suspension system (PEMSS) are first analyzed and damping control strategies effects on the SAEMSS performance and energy regeneration are investigated next. The results obtained from the simulation show that the SAEMSS provides better performance and more energy regeneration than the PEMSS. Moreover, the results reveal that the on-off hybrid control strategy leads to better performance in comparison with the continuous skyhook control strategy, however, the energy regeneration of the continuous skyhook control strategy is more than that of the on-off hybrid control strategy (except for on-off skyhook control strategy).

Application of discrete wavelet transform to prediction of ram stuck phenomena

  • Byun, Seung-Hyun;Cho, Byung-Hak;Shin, Chang-Hoon;Park, Joon-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1445-1449
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    • 2005
  • The ram assembly is important equipment in fueling machine of PHWR(Pressurized Heavy Water Reactor) plant where fuel replacement is possible while the plant is in service. Troubles in the ram assembly can cause lots of difficulties in power plant operation. The ram assembly is typically composed of the B-ram, the L-Ram and the C-Ram. The B-ram is focused in this paper because it plays the most important role in the ram assembly. Among the ram fault phenomena, ram stuck phenomena are the most frequent cases in the B-ram, which has a ball screw mechanism driven by a hydraulic motor. Ram stuck phenomena are due to ball wear and damage in ball nut that increase in proportion to the number of fuel replacement. It is required to predict ram stuck phenomena before they occur. In this paper, a method is proposed for predicting ram stuck phenomena using a discrete wavelet transform. The discrete wavelet transform provides information on both the time and frequency characteristics of the input signals. The proposed method uses the frequency bandwidths of coefficients of discrete wavelet decompositions and detail coefficients of discrete wavelet transform to predict ram stuck phenomena. The signal used in this paper is a torque-related signal such as a hydraulic service outlet pressure signal in a hydraulic driving system or a current signal in a DC motor driving system. Finally, the validity of the proposed method is shown via experiment using ball nut characteristic test equipment that simulates ram stuck phenomena due to increased ball friction in ball nut.

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